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研究生: 徐敏容
Hsu, Min-Jung
論文名稱: 不同濃度與冷卻介質對錫鉛合金之結構分析
Structural Analysis of Tin-Lead Alloys with Different Concentrations and Colling Medium
指導教授: 趙隆山
Chao, Long-Sun
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系
Department of Engineering Science
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 129
中文關鍵詞: 錫鉛合金磁場冷卻液冷卻液
外文關鍵詞: Pb-Sn Alloy, liquid coolant, magnetic field, microstructure
相關次數: 點閱:69下載:0
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  • 眾所周知,鑄造是機械中最重要的成形方法。鑄件的質量和性能很大的程度上取決於凝固組織的特徵,而凝固組織主要受合金成分、冷卻速率和冷卻方向等控制,生產出不同的化學跟物理變化,進一步應用在各項領域當中。
    本文針對錫鉛合金之方向性凝固製備,使用三種不同濃度的錫-鉛合金(Sn-10%Pb)、(Sn-37%Pb)、(Sn-60%Pb)作為研究材料,當中藉由不同冷卻介質及磁鐵產生的磁場,控制參數互相搭配產生出不同實驗組別,探討在巨觀及微觀之金相組織、冷卻曲線、成長速率、溫度梯度、晶粒尺寸、硬度值。

    It is common knowledge that Casting is the most important forming method in machinery.
    The quality and performance of castings depend to the characteristics of the solidification structure and solidification structure is mainly controlled by the alloy composition, colling rate and cooling direction, resulting in different chemical and physical changes, which can be applied in various filed.

    In this study, Pb-Sn alloys were used by directional solidification using three different concentrations of Pb-Sn alloys (Sn-10wt.%Pb), (Sn-37wt.%Pb) and (Sn-60wt.%Pb) were used as the study material. Using different Colling Medium and magnetic field to study the solidification process through different experimental groups. After the experiment is completed, we will discuss the macroscopic and microscopic metallographic organization, cooling curves, temperature gradient, growth rate, grain size and hardness values.

    摘要Ⅰ ABSTRACT Ⅱ 誌謝 Ⅸ 目錄 Ⅹ 表目錄XIII 圖目錄 XIV 第一章 緒論1 1-1研究動機.1 1-2 文獻回顧3 1-2-1方向性凝固3 1-2-2電磁凝固4 第二章 凝固理論模式11 2-1凝固過程11 2-1-1成核階段12 2-1-1-1均質成核13 2-1-1-2異質成核14 2-1-2晶粒成長與侵犯階段14 2-1-3晶粒成長型態15 2-2方向性凝固模式16 2-3電磁凝固理論17 2-3-1磁場的抑制對流作用17 2-3-2熱電磁流體動力學效應18 第三章 實驗設備與方法27 3-1實驗設備27 3-1-1冷激銅盒27 3-1-2熔解爐27 3-1-3液態氮桶28 3-1-4方向性凝固載台28 3-1-5恆溫循環水槽28 3-1-6溫度擷取裝置28 3-1-7熱電偶29 3-1-8鑄件外模29 3-1-9強力磁鐵29 3-1-10點焊機30 3-1-11研磨拋光機30 3-1-12砂輪切割機30 3-1-13 研磨砂紙30 3-1-14拋光液31 3-1-15拋光絨布31 3-1-16光學顯微鏡31 3-2方向性凝固之實驗設計32 3-1-1實驗模式Case A32 3-1-2實驗模式Case B33 3-1-3實驗模式Case C33 3-1-4實驗模式Case D33 3-1-5實驗模式Case E34 3-1-6實驗模式Case F34 3-1-7實驗模式Case G34 3-1-8實驗模式Case H34 3-1-9實驗模式Case I35 3-3鑄件材料分析35 3-3-1金相實驗之設備35 3-3-2巨觀金相組織觀察36 3-3-3光學顯微鏡之金相觀察39 3-3-4材料機械性質39 3-3-5實驗數據整理與計算40 第四章 結果與討論61 4-1方向性凝固實驗與結果61 4-2巨觀金相結果61 4-3微觀金相結果63 4-3-1縱截面金相組織64 4-3-2橫截面金相組織65 4-4暫態溫度量測66 4-4-1冷卻曲線之分析66 4-4-2成長速率67 4-4-3溫度梯度68 4-4-4 G/V值與G·V值68 4-5材料機械性質69 第五章 結論125 5-1結論125 參考文獻127

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