簡易檢索 / 詳目顯示

研究生: 吳正翔
Wu, Cheng-Shiang
論文名稱: 低合金鋼在含硫氣氛下之高溫腐蝕研究
Corrosion Behavior of Low Alloyed Steel in High Temperature Sulfur-containing Atmosphere
指導教授: 蔡文達
Tsai, Wen-Ta
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 61
中文關鍵詞: 低合金鋼高溫腐蝕含硫氣氛硫化反應
外文關鍵詞: low alloy steel, high temperature corrosion, sulfur-containing atmosphere, sulfidation.
相關次數: 點閱:132下載:2
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究主要探討A213-T11低合金鋼在高溫富氧之環境下之硫氧化現象。前段部分主要分析實際應用於重油裂解(Residue Catalytic Cracking,RCC)製程中之破損爐管的腐蝕原因,並根據前段破損分析之結果擬定試驗條件,對破損爐管原材料分別進行模擬試驗。同時藉由分析腐蝕產物的化學組成及微觀組織,以了解其反應機制。
    針對破損爐管外層銹皮之分析,結果顯示其銹層中除氧化物外,亦有硫化物與其交錯呈層狀分佈之現象,顯示爐管之操作環境中含有硫或其化合物存在。為了解此現象發生之原因,使用爐管之基材製成試片,並於不同硫分壓下進行持溫以觀察試片之腐蝕行為。系統之含硫氣氛以加熱含硫鋼罐產生硫蒸氣並以氮氣為載體將硫蒸氣通入高溫管型爐中,藉由控制鋼罐溫度以控制系統之硫分壓。結果顯示,作為爐管基材之A231-T11低合金鋼於純氧化及較低硫分壓之環境下,腐蝕動力學遵守拋物線規則,顯示銹層之增長以離子擴散作為速率決定步驟。而隨著持溫環境中之硫分壓上升,試片之增重也隨之增加。而由XRD分析結果可知,試片在含硫環境中氧化20分鐘後,銹層內層出現了硫、氧化物之混合層,而隨著環境中硫分壓的提升,硫化物在銹層內層呈現層狀交錯之分佈。

    High temperature corrosion behavior of ASTM A213-T11 low alloy tube steel in sulfur-containing atmosphere at 980 oC was studied. First part of this study is to clarify the corrosion behavior of fracture tube used in residue crude cracking process. According to the analysis result, the base material of the tube (A231-T11 low alloy steel) may use as specimen for oxidation, sulfidation and mixed oxidation/sulfidation simulation test. Sulfur vapor is generated by heating up the can which contains pure sulfur powder. Corrosion test was conducted in a tube furnace in which dilute sulfur vapor carried by nitrogen gas was purged. By altering the temperature of sulfur-containing can, the sulfur partial pressure of system can be controlled. The parabolic rate constant is observed on oxidation and low sulfur partial pressure test. As the sulfur pressure increase, the weight gain of sample increases in the same time. The XRD result shows that when sample oxidizes in sulfur containing environment for 20 min, FeS is observed on the inner part of the scale. As the sulfur partial goes up, the FeS in inner scale distribute in laminar way.

    摘要 I Extended abstract III 致謝 XVI 總目錄 XVIII 表目錄 XXI 圖目錄 XXII 第一章 前言 1 第二章 文獻回顧 3 2.1 高溫氧化 3 2.1.1 氧化機制 3 2.1.2 氧化動力學 4 2.1.3 氧化物性質 7 2.2 高溫硫化 9 2.3 高溫硫氧化 10 第三章 實驗方法 21 3.1 高溫含硫氧環境下之破損件分析 21 3.1.1 基材化學成分分析 21 3.1.2 基材金相組織觀察 21 3.1.3 橫截面微觀組織形貌及化學成分分析 21 3.2 高溫腐蝕模擬試驗 22 3.2.1 試片前處理 22 3.2.1氧化模擬試驗 22 3.2.2 硫化模擬試驗 23 3.2.3 硫氧化模擬試驗 23 第四章 結果與討論 29 4.1 爐管破損件分析 29 4.1.1 基材化學成分及金相組織分析 29 4.1.2 銹皮橫截面微觀組織及化學成分分析 29 4.2 高溫腐蝕模擬試驗 31 4.2.1 高溫氧化模擬試驗結果 31 4.2.1.1 腐蝕動力學分析 31 4.2.1.2 銹層橫截面分析 31 4.2.2 高溫硫化模擬試驗結果32 4.2.3 高溫硫氧化模擬試驗結果 33 4.2.3.1 腐蝕動力學分析 33 4.2.3.2 銹層橫截面分析 33 第五章 結論 56 參考文獻 58

    [1] R. C. John, A. D. Pelton, A. L. Young, W. T. Thompson, I. G. Wright and T. M. Besmann. “Assessing corrosion in oil refining and petrochemical processing”. Materials research, Vol. 7, pp.163-173, 2004.
    [2] E. N. Skinner, J. F. Mason and J. J. Moran, “High Temperature Corrosion in Refinery and Petrochemical Service”, Corrosion, Vol. 16, pp.593t-600t, 1960.
    [3] R. Sadeghbeigi. Fluid catalytic cracking handbook: An expert guide to the practical operation, design, and optimization of FCC units. Elsevier, 2012.
    [4] T. Flatley and N. Birks. "Oxidation of iron in atmospheres containing sulphur dioxide." J. Iron Steel Inst, Vol. 209 , pp.523-532, 1971.
    [5] A. Rahmel, and J. A. Gonzalez. "METALLOGRAPHIC INVESTIGATIONS INTO THE STRUCTURE OF THE SCALE AFTER OXIDATION OF IRON BETWEEN 700 AND 900 C IN CO-CO 2 MIXTURES WITH MINOR ADDITIONS OF COS, H 2 S, OR SO 2." WERKSTOFFE KORROSION, vol. 22, pp.283-289, 1971.
    [6] A. Rahmel, "Kinetic conditions for the simultaneous formation of oxide and sulphide in reactions of iron with gases containing sulphur and oxygen or their compounds." Corrosion Science, Vol.13, pp.125-136, 1973.
    [7] J. Gilewicz-Welter. "Study of iron oxidation in sulfur dioxide atmospheres by means of the 35 S radioisotope." Oxidation of Metals, vol.11, pp.81-90, 1977.
    [8] F. Gesmundo, C. De Asmundis, S. Merlo and C. Bottino. “The corrosion of iron in pure SO2 under different pressures at 700° C”. Materials and Corrosion, Vol.30, pp.179-185, 1979.
    [9] G. McAdam and D. J. Young. "Morphological development of oxide-sulfide scales on iron and iron-manganese alloys." Oxidation of metals, vol.28, pp.165-181, 1987.
    [10] G. McAdam and D. J. Young. "Kinetic and morphological development of oxide-sulfide scales on manganese at 1073 K." Oxidation of metals, vol.37, pp.301-325, 1992.
    [11] Z, Żurek, et al. "High temperature corrosion of chromium–manganese steels in sulfur dioxide." Oxidation of metals, Vol.64, pp. 379-395, 2005.
    [12] D. J. Young and S. Watson. "High-temperature corrosion in mixed gas environments." Oxidation of Metals, vol.44, pp. 239-264, 1995.
    [13] F. S. Pettit, J. A. Goebel and G. W. Goward "Thermodynamic analysis of the simultaneous attack of some metals and alloys by two oxidants." Corrosion Science, Vol.9, 903IN15911-910IN18913, 1969.
    [14] W. F. Chu and A. Rahmel. "The Scaling of Metals in Oxygen- and Sulfur-Containing Atmospheres." Rev. High-Temp. Mater, Vol.4, pp.139-167, 1979.
    [15] F. Gesmundo "Mechanism of the simultaneous formation of oxide and sulfide at the scale surface during the oxidation of a pure metal in mixed atmospheres." Oxidation of Metals. Vol.13. pp.237-244, 1979.
    [16] C. S. Giggins and F. S. Pettit. "Corrosion of metals and alloys in mixed gas environments at elevated temperatures." Oxidation of Metals. Vol.14, pp. 363-413, 1980.
    [17] M. F. Stroosnijde and W. J. Quadakkers. "Review of high temperature corrosion of metals and alloys in sulphidizing/oxidizing environments II. Corrosion of alloys." High Temperature Technology.  Vol.4, pp.141-151, 1986.
    [18] Xu, H., M. G. Hocking, and P. S. Sidky. "Sulfidation—oxidation behavior of alloy 800H in SO2-O2 and H2-H2S-CO-CO2 atmospheres." Oxidation of Metals. Vol.41, pp.81-101, 1994.
    [19] N.Birks, G. H. Meier and F. S. Pettit. Introduction to the high temperature oxidation of metals. Cambridge University Press, 2006.
    [20] D. J. Young, High Temperature Oxidation and Corrosion of Metals, Elsevier Applied Science, Sydney, 2016.
    [21] P. Kofstad, High Temperature Corrosion, new York, Elesevier Applied Science Publishers, 1988.
    [22] Engell, H., and F. Wever. "Some basic problems of the formation and adherence of scale on iron." Acta Metallurgica 5.12 (1957): 695-702.
    [23] H. J. Engell, "The Concentration Gradient of Iron-Ion-Vacancies in Wustite Scaling Films and the Mechanism of Oxidation of Iron.", Acta Metallurgica, Vol. 6, pp. 439-445, 1958.
    [24] K. Hauffe, Oxidation of Metals, New York, Plenum Press, 1965.
    [25] W. Schwenk and A. Rahmel, "Theoretical considerations on phase boundary reactions and mass transfer during the oxidation of iron." Oxidation of metals, Vol. 25, pp.293-303, 1985.
    [26] S.Mrowec, "On the mechanism of high temperature oxidation of metals and alloys.",  Corrosion Science, Vol. 7, pp.563-578, 1967.
    [27] M. P. Brady, I. G. Wright and B. Gleeson. "Alloy design strategies for promoting protective oxide-scale formation." JOM Journal of the Minerals, Metals and Materials Society, Vol.52, pp.16-21, 2000.
    [28] R. E. Lobnig, H. P. Schmidt, K. Hennesen and H. J. Grabke,” Diffusion of cations in chromia layers grown on iron-base alloys”. Oxidation of Metals, Vol.37, pp.81-93, 1992.
    [29] G. C. Wood, I. G. Wright, T. Hodgkiess and D. P. Whittle,” A Comparison of the Oxidation of Fe-Cr, Ni-Cr and Co-Cr alloys in oxygen and water vapour”. Materials and Corrosion, Vol.21, pp.900-910, 1970.
    [30] M. J. Bennett and J. B. Price. "A physical and chemical examination of an ethylene steam cracker coke and of the underlying pyrolysis tube." Journal of materials science. Vol.16, pp.170-188, 1981.
    [31] D.J. Young, "Oxidation behaviour of some modern heat-resistant cast steels." High Temperature Technology, Vol.1, pp.101-105, 1982.
    [32] H. E. Evans, D. A. Hilton, R. A. Holm and S. J. Webster, “Influence of silicon additions on the oxidation resistance of a stainless steel”. Oxidation of Metals, vol.19, pp.1-18, 1983.
    [33] M. A. J. T. Laheij, F. J. J. Loo, R. Metselaar, "Phase relations in the Fe-Cr-O system at 1200° C investigated by means of a diffusion couple technique." Oxidation of metals, Vol.14, pp. 207-215, 1979.
    [34] F. H. Stott, G. C. Wood and J. Stringer, "The influence of alloying elements on the development and maintenance of protective scales." Oxidation of metals, Vol.44, pp.113-145, 1995.
    [35] F. H. Stott, "Methods of improving adherence." Materials science and technology, Vol.4 pp.431-438, 1988.
    [36] M. Schütze, "Mechanical properties of oxide scales." Oxidation of metals, Vol.44, pp.29-61, 1995.
    [37] D. P. Whittle and J. Stringer. "Improvements in high temperature oxidation resistance by additions of reactive elements or oxide dispersions." Philosophical Transactions of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, Vol. 295, pp.309-329, 1980.
    [38] S. Mrowec, "Mechanism of high‐temperature sulphide corrosion of metals and alloys." Materials and Corrosion, Vol.31, pp.371-386, 1980.
    [39] M. Danielewski, S. Mrowec, and A. Stołosa. "Sulfidation of iron at high temperatures and diffusion kinetics in ferrous sulfide." Oxidation of Metals, Vol.17, pp.77-97, 1982.
    [40] K. N. Strafford, "The sulphidation of metals and alloys." Metallurgical Reviews, Vol.14, pp.153-174, 1969.
    [41] D. J. Young, "The sulfidation of iron and its alloys." Rev. High-Temp. Mater, Vol. 4, pp. 299-346, 1980.
    [42] K. Natesan, "High-temperature corrosion in coal gasification systems." Corrosion, Vol.41, pp.646-655, 1985.
    [43] S. Mrowec and K. Przybylski. "Defect and transport properties of sulfides and sulfidation of metals." High Temperature Materials and Processes, Vol. 6, pp. 1-80, 1984.
    [44] A. Rahmel. “The scaling of iron in oxygen and sulfur-containing gases”. Oxidation of Metals, Vol.9, pp.401-408, 1975.
    [45] A. Rahmel, and J. A. GANZALEZ. "CORROSION OF FE AT 700-900 C IN GASES CONTAINING O AND S." REVISTA MET, Vol. 8, pp.3-14, 1972.
    [46] A. Rahmel, "Kinetic conditions for the simultaneous formation of oxide and sulphide in reactions of iron with gases containing sulphur and oxygen or their compounds." Corrosion Science, Vol.13, pp.125-136, 1973.

    下載圖示 校內:立即公開
    校外:立即公開
    QR CODE