| 研究生: |
羅濟宸 Lo, Chi-Chen |
|---|---|
| 論文名稱: |
具雷射源擾動及安裝誤差補償之線性軸六自由度幾何誤差量測系統 Six Degree-of-Freedom Geometric Errors Measurement System with Compensation of Laser Beam Drifts and Installation Errors for Linear Stage |
| 指導教授: |
劉建聖
Liu, Chien-Sheng |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2022 |
| 畢業學年度: | 110 |
| 語文別: | 中文 |
| 論文頁數: | 158 |
| 中文關鍵詞: | 雷射源擾動 、安裝誤差 、六自由度誤差量測 、歪斜光線追跡 、幾何誤差 、工具機量測 、誤差耦合 |
| 外文關鍵詞: | Laser beam drift, Installation error, Six-degree-of-freedom errors measurement, Skew-ray tracing, Geometric errors, Error crosstalk |
| 相關次數: | 點閱:220 下載:0 |
| 分享至: |
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線性軸為各工具機中不可或缺的零組件,因此針對線性軸的誤差量測非常重要。有鑑於此,本論文提出一個光學量測系統,用來量測線性軸六自由度誤差,並結合干涉法及幾何光學法解析誤差。其中干涉法主要用於定位誤差解析,利用此方法可解決過往幾何光學受限於感測器大小的問題,並提高定位誤差量測精度;幾何光學法則用於其餘五自由度誤差解析,利用歪斜光線追跡法與齊次座標轉換建立數學模型與光學模擬軟體Zemax進行比較,此方法相比於干涉法,可大幅簡化數據擷取時間及運算量,透過上述兩種方法的同時應用,可以提高過往使用單一方法時所面臨的問題,進而提高量測精度及降低運算時間。
除此之外,本論文也提出補償雷射源擾動及系統安裝誤差的方法。首先,本論文利用兩個感測器量測雷射源的四自由度擾動,並將其加入至數學模型中,如此即解決量測時雷射源擾動造成的誤差;接著,本論文利用靈敏度分析,分析各元件安裝誤差對量測精度的影響,進而找出需考慮之安裝誤差項,接著將其設為未知數帶入數學模型中,透過市售干涉儀量出標準數據,並以最小平方法去解析各安裝誤差,如此即降低安裝誤差造成的影響。
This paper proposes an optical measurement system to measure the six-degree-of-freedom errors for linear stage, and combines the interferometry and geometrical optics to analyze these errors. Among them, the interferometric method is mainly used for position error analysis. This method can solve the problem which geometrical optics is limited by the size of the sensor in the past, and improve the measurement accuracy of position error. The geometrical optics is used for the other five degrees of freedom errors analysis, using skew-ray tracing to compare with the optical simulation software Zemax. In addition, this paper also proposes methods to compensate for laser beam drifts and installation errors. First, we use two sensors to measure the four-degree-of-freedom beam drifts of the laser source, and add them to the mathematical model, so as to solve the errors caused by the laser beam drifts during measurement. Then, we use the sensitivity analysis to analyze the influence of each installation error on the measurement accuracy, and find out the installation errors that need to be considered. Next, we set them as an unknown and bring them into the mathematical model. Finally, the standard data through a commercial interferometer are measured, and the least squares method is used to analyze the installation errors, so that the influence of installation errors can be reduced.
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校內:2027-07-28公開