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研究生: 賴蔡明
Lai, Tsai-Ming
論文名稱: 應用微機電系統製造技術在微型毛細式泵吸環路散熱系統之研究發展
Development of MEMS Based Micro Capillary Pumped Loop System
指導教授: 呂宗行
Leu, Tzong-Shyng
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 138
中文關鍵詞: 蒸氣導槽儲槽毛細式泵吸環路微機電製程加工技術蒸發器冷凝器
外文關鍵詞: vapor groove, condenser, evaporator, MEMS Fabrication, reservoir, Capillary Pumped Loop
相關次數: 點閱:133下載:4
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  • 毛細式泵吸環路(CPL)是一種雙相熱傳移熱裝置(two-phase heat transport device),本研究主要是以微機電製程加工技術(MEMS Fabrication)整合毛細式泵吸環路的熱傳機制來設計並製作一系列的微型毛細式泵吸環路,類似於熱管(Heat Pipe)的設計,應用微觀尺度下液體表面張力的效應驅動微管道內冷卻液體從CPL內部蒸發器中的蒸氣導槽流至冷凝器,藉以冷卻高發熱密度(High heating density)的設備及高階電子元件(如高階CPU或是GaAs晶片),並觀察及討論其熱傳特性、導出Micro CPL環路的熱傳界限。
    初步實驗結果證明影響微型毛細式泵吸環路的操作參數有: 環路啟動方法、環路操作溫度、微環路真空度、儲槽設計及環路乾化(deprime)限制,由結果可以分析出微型MCPL晶片在穩定狀況下,系統工作液體充填率達80%以上、系統抽低壓及增加儲槽設計時,可以將晶片蒸發器表面溫度控制在一定範圍內而不至於有急遽的溫度變動,經由實驗可以找到實驗設計的較大熱傳量及較低熱阻值,經由實驗視流觀察透明環路也可證明蒸氣與液體能夠分開傳送。實驗證明Micro CPL具有優越熱傳性的潛力,經由簡化設計可以符合日益增加的散熱需求,期能成為未來散熱設計趨勢之一。

    Capillary Pumped Loop(CPL) is a sort of “two-phase heat transport device”, in this study, it presents MEMS fabrication to integrate the mechanism of CPL to both design and manufacture a set of Micro Capillary Pumped Loop(MCPL). It seems like the design of “Heat Pipe”, it applies the effect of liquid surface tension in micro scale to drive cooled liquid from vapor grooves in MCPL flowing to condenser. It can be used to cool high heating density equipments and high-level electronic devices, such as high-level CPU, GaAs wafer etc. By observing and discussing MCPL’s heat transferring characteristics, thermal limits in Micro CPL can be inferred.
    From the preliminary experimental result, it proves that there are several operating parameters affecting MCPL, such as loop start-up techniques, loop operating temperature, level of vaccum in micro loop, reservoir design and loop deprime limitation. It is analyzed that MCPL chips can control surface temperature within the range on evaporator without sharp variation in the steady-state. When both the filling ratio of working fluid in the system is up to 80%, connecting with vaccum pump and reservoir to lower pressure in the system, it can also control surface temperature on evaporator. From the experiments, larger thermal conduction quantity and lower thermal resistance can be found. With experimental observation of flow visualization in the transparent micro loop, it also prove that both vapor and liquid can be transmitted separately. Micro CPL has the superior potential in heat transferring, by simplifying the design, MCPL will tally with increasing demand in heat transferring technology. In the future, MCPL will undoubtedly be one of the trends in designing heat sink devices.

    目錄 中文摘要 Ⅰ 英文摘要 Ⅲ 謝誌 Ⅴ 目錄 Ⅶ 表目錄 Ⅹ 圖目錄 ⅩⅠ 符號說明 ⅩⅤ 第一章 緒論 1 1-1 前言 1 1-2 微機電系統發展 3 1-3 文獻回顧 6 1-3-1 傳統式散熱技術(Traditional Cooling Technology) 7 1-3-2 雙相流熱傳(Two-Phase Heat Transfer) 7 1-3-3 微型散熱器(Micro Heat Sink) 10 1-4 研究目的與方式 12 第二章 微型毛細式泵吸環路(MCPL)之理論分析與環路設計 26 2-1 MCPL操作原理與理論分析 26 2-1-1 環路壓力降分析 28 2-2 MCPL微環路元件設計 32 2-2-1 蒸發器設計原理及熱傳性質 32 2-2-2 冷凝器設計 33 2-2-3 連接段(蒸汽線及液體線) 33 2-2-4 儲槽設計 34 2-3 MCPL熱傳量限制 35 2-3-1 黏滯熱傳限制 36 2-3-2 沸騰熱傳限制 36 2-3-3 毛細熱傳限制 37 2-4 乾化現象(Deprime) 37 第三章 微型毛細式泵吸環路(MCPL)晶片製作與製程技術及方法 46 3-1 微影技術(Photolithography) 46 3-2 蝕刻製程(Etching) 50 3-2-1 濕式蝕刻(Wet Etching) 51 3-3 晶片接合 52 3-3-1 陽極接合(Anodic Bonding)-矽與玻璃 52 3-3-2 熱融合接合(Thermal Fusion Bonding)-玻璃與玻璃 53 3-4 薄膜沉積技術(Thin Film Deposition) 53 3-4-1 物理氣相沉積(PVD) 54 3-5 微型毛細式泵吸環路(MCPL)之材料與製程步驟 56 3-5-1 MCPL晶片塑膠光罩之設計與製作 56 3-5-2 MCPL實驗晶片之清潔與微影製程 60 3-5-3 MCPL晶片蝕刻與熱融接合 62 第四章 實驗儀器設備與測試方法 78 4-1 實驗方法 78 4-2 實驗設備及儀器架設 79 4-2-1 實驗設備介紹 80 4-2-2 實驗儀器架設 84 4-3 實驗程序 84 4-3-1 工作流體(working fluid)的選擇 84 4-3-2 晶片(chip)清潔及封裝 86 4-3-3 抽真空及充填操作程序 87 4-3-4 啟動(Start-Up)測試 88 4-3-5 加熱實驗測試 89 4-3-6 視流觀察(Observation of flow visualization) 90 第五章 實驗測試結果與討論 108 5-1 毛細式泵吸環路(MCPL)第一組晶片實驗測試 108 5-2 毛細式泵吸環路(MCPL)第二組晶片實驗測試 110 5-2-1 啟動測試 110 5-2-2 等功率測試 112 5-2-3 熱功率對熱阻影響 112 5-2-4 儲槽對環路的影響 113 5-2-5 乾化(deprime)現象的討論 114 第六章 結論 132 參考文獻 134

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