簡易檢索 / 詳目顯示

研究生: 沈育安
Shen, Yu-An
論文名稱: 以模擬為基礎之啟發式演算法求解平行機台排程問題
The development of simulation-based heuristics in solving parallel machine scheduling problem
指導教授: 楊大和
TahoYang
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造工程研究所
Institute of Manufacturing Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 104
中文關鍵詞: 層級分析法順序偏好法模擬平行機台排程焊線區
外文關鍵詞: AHP, Simulation, TOPSIS, Parallel Machine scheduling, Wire bonding
相關次數: 點閱:116下載:7
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  •   在半導體封裝製程中,焊線工作站加工時間長因而配置了許多機台,且為生產線中的瓶頸所在。由於機台數量多,採購的時間點不一致,造成機台能力的差異,因此焊線工作站為典型的等效平行機台問題。平行機台加工站的排程規劃為生產力提升的重要因素。在典型的最佳化排程規劃中,對實際系統做了過多的假設或簡化,造成模式與真實系統間的落差。若採用以模擬為基礎的智慧搜尋法,也常因為模擬時間過長無法滿足即時性的需求。因此本研究,將發展一套以減少運算求解時間之模擬為基礎的啟發式演算法,期望符合真實系統之需求且可快速得到排程建議。

      本研究中,發展了三個以模擬為基礎之啟發式排程演算法,分別為推式演算法、拉式演算法以及群組化機台拉式演算法。並模擬在不同生產情境下,不同演算法對於系統績效的反應及表現,這些績效分別為服務率、平均機台利用率、系統流程時間、產品平均流程時間、產品平均等待時間。隨後使用層級分析法決定各系統績效的權重,並使用多目標決策方法中的順序偏好法將此五個績效綜合考量,找出最適合的排程演算法。其分析結果表示,拉式演算法表現的績效優於其他兩個演算法,為本研究中推薦使用之排程方法。

     There are not only many machines installed in the work station of wire bonding of the semiconductor packing process, but also the bottleneck in this production line. The capabilities of the machines are different because of a lot of machines in the station, and times of purchased machines were different. Therefore, the wire bonding station is the classic uniform parallel machine problem. Schedule planning for parallel machines becomes the important factor of the improvement of production. In scheduling problem algorithms, the classic optimum schedule planning simplified the variables and conditions of process environment make the gap between model and real system. Furthermore, the simulation-based heuristic of intelligent search can not satisfied the requirement of in time for simulation. Therefore, this research will develop simulation-based heuristic algorithms to satisfy the requirement of immediately suggestion of scheduling.

     In this research, we develop three simulation-based scheduling heuristics, there were push algorithm, pull algorithm, and grouping machines of pull algorithm. We simulated different conditions of production, to observe the responses of different algorithms for objectives of service level, average utilization, flow time, average time in system, average queue time. Afterwards, this research used the TOPSIS (Technique for Order Preference by Similarity to Ideal Solution) to estimate this five objectives and computed the weight by AHP (Analytic Hierarchy Process) to find the satisfied scheduling algorithm. The result showed that the representation of pull algorithm were better than other two algorithms, and became the proposed scheduling method in this research.

    摘要i Abstract ii 誌 謝iv 目錄v 圖目錄vii 表目錄xi 第一章緒論1 1.1. 研究背景1 1.2. 研究動機2 1.3. 研究目的3 1.4. 研究範圍、方法與流程4 1.5. 論文大綱5 第二章文獻探討7 2.1. 半導體封裝製程簡介7 2.2. 平行機台排程9 2.3. 離散模擬13 2.4. 多目標決策15 2.5. 層級分析法19 第三章研究方法24 3.1. 績效指標24 3.2. 推式排程演算法26 3.3. 拉式排程演算法29 3.4. 群組化機台拉式排程演算法35 3.5. 多目標評量權重決定39 第四章模式建立44 4.1. 推式排程模擬模式建構44 4.2. 拉式排程模擬模式建構50 4.3. 群組化機台拉式排程模擬模式建構55 4.4. 模擬模式驗證59 第五章案例應用60 5.1. 案例描述60 5.2. 資料蒐集61 5.3. 實驗情境設定61 5.4. 實驗結果70 第六章結論與建議108 6.1. 結論 108 6.2. 未來研究建議108 參考文獻110

     邱松茂,(民90年),UC封裝模具低沾黏表面處理技術,金屬工業35卷4期37~43頁。
     姜林杰祐、張逸輝、陳家明、黃家祚,(民90年),系統模擬eM-Plant(SiMPLE++)操作與實務,華泰文化事業公司,台北。
     夏逸華,(民93年),IC封裝測試產業發展與趨勢分析,台商電子報專題分析,中華經濟研究院,台北(Downloadable from http://news.cier.edu.tw/Y04/1001/101.htm )
     莊達人, (民87年),VLSI製造技術,高立圖書有限公司,台北。
     黃俊勛,(民94年),2004年台灣IC製造業回顧與展望,產業評析,工業技術研究院資訊中心,台北(Downloadable from http://www.itis.org.tw)
     經濟部投資業務處,(民93),台灣半導體現況與前景,產業資訊,經濟部投資業務處,台北(Downloadable from http://hirecruit.nat.gov.tw/chinese/html/taiwan_08_02.htm)
     圖片由ASE Inc.提供,Downloadable from:http://www.asecl.com.tw/L&TQFP.htm
     蔡杭助,(民91年),結合基因演算法與離散事件模擬求解即時性平行機台之派工規劃問題,國立成功大學製造工程研究所,碩士論文。
     蕭傳議,(民93年),封裝帶動國內IC載板產業發展,經濟部技術處IT IS計劃,工業技術研究院資訊中心,台北(Downloadable from http://www.itis.org.tw/)
     Arbel, A. and Vargas, L.G., 1993, Preference simulation and preference programming: robustness issues in priority derivation, European Journal of Operational Research, 69, 200-209.
     Brucker, P., 1998, Scheduling Algorithm 2e, Springer-Verlag, Berlin, Germany.
     Chankonk, V., and Haimes, Y. Y., 1983, Multiobjective decision making – Theory and methodology, Elservier Science Publishing Co, New York, NY.
     Goldratt, E. and Cox, J., 1992, The Goal-a process of ongoing improvement, North River Press, Great Barrington, MA。
     Gupta, J.N.D. and Ruiz-Torres, A. J., 2005, Generating efficient schedules for identical parallel machines involving flow-time and tardy jobs, European Journal of Operation Research, 167, pp. 679-695.
     Hopp, W., Spearman, M. L., 2000, Factory Physics 2e, McGraw-Hill, New York, NY.
     Horowitz, E. and Sahni, S., 1976, Exact and approximate algorithm for scheduling nonidentical processors, Journal of the Association for Computing Machinery, 23, pp. 317-327
     Hwang, C.L., and Yoon, K.P., 1981, Multiple attribute decision making: Methods and Applications, Springer-verlag, New York, NY.
     Kelton, W. D., Sadowski, R. P., Sadowaski, D. A., 2002, Simulation with ARENA 2e, McGraw-Hill, New York, NY.
     Liu, M., and Wu, C., 2003, Scheduling algorithm based on evolutionary computing in identical machine production line, Robotics and Computer Integrated Manufacturing, 19, pp. 401-407.
     Mosheiov, G. and Oron, D., A note on the SPT heuristic for solving scheduling problem with generalized due dates, Computers & Operations Research, 31, pp. 645-655.
     Pinedo, M., 1995, Scheduling-Theory, algorithms, and systems, Prentice-Hall, Englewood Cliffs, New Jersey.
     Rockwell Technical support,2003, Arena user’s guide, Rockwell Software, Milwaukee, WI.
     Satty, T. L., 1980, The Analytic hierarchy process, McGrew-Hill , New York, NY
     Van der Velde, S.L., 1993, Duality based algorithm for scheduling unrelated parallel machines, ORSA Journal on Computing, 5, pp. 192-205
     Weng, M. X., Lu, J., and Ren, H., 2001, Unrelated parallel machine scheduling with setup consideration and a total weighted completion time objective, International Journal of Production Economics, 70, pp. 215-226.
     Yu, L., Helosia, M.S., Pefund, M., Carlyle, W. M., and Fowler, J. W., 2002, Scheduling of unrelated parallel machines: an application to PWB manufacturing, IIE Transactions, 34, pp. 921-931.

    下載圖示 校內:2006-07-04公開
    校外:2006-07-04公開
    QR CODE