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研究生: 温智凱
Wen, Chih-Kai
論文名稱: 地震引致科技廠房意外停機與結構損傷防治之研究
Prevent Earthquake-Induced Unexpected Machine Shutdowns and Structure Damage of the High-Tech Facility
指導教授: 朱聖浩
Ju, Shen-Haw
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 英文
論文頁數: 141
中文關鍵詞: 高科技廠房超低頻微震防治強烈地震防治
外文關鍵詞: High-tech factory, Ultra-low frequency wave blocked, Earthquake blocked
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  • 台灣地震頻繁,一年有上萬次的地震發生。以前研究都專注於大規模地震對建築物的損壞,未曾想到低頻無感地震竟也會對財產造成大量損失。低頻地震可分為兩種,第一種為自遠方(中國、日本、尼泊爾……),震波傳遞至台灣時通常蘊含大量的低頻震動。第二種為來自台灣本島或東部外海,蘊含大量低頻震動成分的無感地震。這些低頻震動會造成高科技廠房中的掃描儀(scanner)中的主動控制失靈,進而產生無預警的停機,不僅造成產線停擺,晶圓良率下降等問題。工程師也必須耗費大量時間來調整修復機台。
    本論文主旨為減少低頻地震對於高科技廠房的影響。使用台灣某先進科技廠房之平面結構圖建立三維有限元素模型,並在時域中進行模擬。科技廠房放置於土壤模型上,使用台灣南部科學園區土壤參數。為了避免震波在有限尺寸的土壤模型中反射,加入吸收邊界在土壤模型四周和底部,以模擬真實地震波在土層平面無限空間的傳遞情況,土壤表面為自由表面。提出三種基礎形式,分析並討論其效果。發現大底板式基礎能夠有效抵擋低頻震動,震波會由大底板四周繞過去,大幅降低機台意外停機機率。此外,進行非線性耐震分析,分析在面對大地震時大底板式基礎的抗震效果。結果顯示,這種大底板式基礎能夠降低大地震下加速度的傳遞。
    大底板式基礎只要長寬都達到200 m以上,就能開始發揮效果。這種基礎非常適合科技廠房,只要將兩座廠房的地下室相連接,單邊寬度就超過200 m。能讓上方廠房抵抗低頻震動維持穩定生產、在強烈地震情況下保護廠房結構、避免晶圓掉落損壞,大幅降低損失。大底板式基礎更能夠設計成停車場或倉儲空間,可謂是保護廠房設施的一種極佳選擇。

    Taiwan experiences with tens of thousands occurring annually. Among them there are some low-frequency earthquakes will cause damage to the machine. These vibrations can lead to malfunctions in scanners used in high-tech factories, resulting in sudden shutdowns that not only halt production lines but also lead to decreased wafer yields. Consequently, engineers spend a significant amount of time adjusting and repairing the machines.
    The objective of this study is to mitigate the impact of low-frequency earthquakes on high-tech factories. By implementing a fundamental configuration that prevents ultra-low frequency seismic waves from entering the structure, the occurrence of unexpected machine shutdowns can be significantly reduced. A three-dimensional finite element model based on the floor plan of an advanced technology factory in Taiwan was constructed and simulated in the time domain. The factory model was placed on a soil model using the soil parameters from the Science Park in southern Taiwan. To accurately simulate the transmission of seismic waves in an infinite soil plane, an absorbing boundary was incorporated around the soil model and the bottom. On the top of the soil model is free surface. Three basic forms were proposed, and their effects were analyzed and discussed. The findings demonstrate that a large slab foundation effectively mitigates low-frequency vibrations, as waves are deflected around the slab, thereby minimizing their impact on the factory structure. Furthermore, nonlinear seismic analysis was conducted to assess the seismic effects on the large slab during major earthquakes. The results indicate that this large slab foundation reduces the transmission of acceleration, thereby safeguarding the factory building's structure.

    摘要 I Abstract II Acknowledgment III List of Tables VII List of Figures IX Chapter 1 Introduction 1 1.1 Background and purpose of the research 1 1.2 Literature Review 2 1.2.1 Research vibration screening of trenches 2 1.2.2Research on vibration reduction of the barriers 3 1.2.3Research on the vibration reduction of pile foundations 4 1.2.4Research on the vibration reduction of base isolation 6 1.2.5Research on the vibration reduction of structure 7 Chapter 2 Problems and research methods 9 2.1 Problem statement 9 2.1.1 Vibration-sensitive machines 9 2.1.2 Vibration specification of the scanner 11 2.1.3 High-tech building response to low frequency vibration 12 2.1.4 Summary of the issue 12 2.2 Wave Propagation in earth 14 2.2.1 Far-field earthquake 14 2.2.2 Near-field earthquake 14 2.3 Theory of SIMQKE 15 2.4 Theory of SHAKE91 17 2.5 Absorbing Boundary 21 2.6 Soil Rayleigh damping 23 2.7 Fluid-Structure interaction 25 2.8 Vibration analysis One-third band analysis 27 2.9 Low frequency acceleration specification for wafer scanner 28 2.10 Mohr-Coulomb yield criterion 29 Chapter 3 Programs for finite element analysis 30 3.1 Program usage flow chart 30 3.2 Introduce the program 31 3.3 The program AB.exe 31 3.4 The program AD.exe 32 3.5 The program show.exe 40 3.6 The program AE.exe 41 3.7 The program geb.exe 44 3.8 The program SIMQKE 51 3.9 The program VASJAPAN.exe 68 3.10 The program AN.exe 79 3.11 The program g.exe 79 3.12 The program gf.exe 84 Chapter 4 Simulation model 85 4.1 The high-tech factory model 85 4.2 Soil model 89 4.3 Slab model 92 4.4 Cross-shaped underground thin walls foundation 93 4.5 Water filled trench model 95 4.6 Seismic wave input 96 4.7 Absorbing boundary condition assigned 97 4.8 Input seismic acceleration at the bottom of the model 98 4.9 Output point on 1F and 3F 99 4.10 Output acceleration time history at 1F floor of the factory 101 Chapter5 Low-frequency vibration analysis of different foundation configurations 105 5.1 Machine shut down criterion 105 5.2 Underground cross-shape thin wall analysis 105 5.2.1 Accumulative PSD, input seismic force with T0 = 0.831 (s), Accmax = 5 (gal) 105 5.2.2 Summary of underground cross-shape thin wall analysis 106 5.3 Slab analysis109 5.3.1 Data of slab analysis 110 5.3.2 Summary of slab analysis 113 5.4 Water trench analysis 115 5.4.1 Accumulative PSD, input seismic force with T0 = 0.831 (s), Accmax = 5 (gal) 116 5.4.2 Accumulative PSD, input seismic force with T0 = 1.1 (s), Accmax = 5 (gal) 116 5.4.3 Summary of water trench analysis 117 Chapter 6 Nonlinear seismic analyze to the factory with slab 118 6.1 Mohr-Coulomb yield criterion 118 6.2 Input seismic force T0 = 0.831 (s), Accmax = 320 (gal) 120 6.3 Output time history data from 3F floor at node 91196 121 6.4 Summary of factory nonlinear seismic analysis 124 Chapter 7 Nonlinear seismic analyze to the building with slab 125 7.1 Mohr-Coulomb yield criterion125 7.2 RC building model 11 story 126 7.3 Steel building model 19 story 127 7.4 Steel building model 34 story 128 7.5 Maximum displacement and maximum acceleration at each floor 129 7.6 Summary of factory nonlinear seismic analysis 132 Chapter 8 Conclusions 133 Reference 135

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