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研究生: 張峻偉
Chang, Jun-Wei
論文名稱: 63Sn/37Pb銲點試片在循環比例位移路徑下疲勞初始壽命預測-含損傷內涵時間黏塑性理論之應用
Prediction Fatigue Initiation Life of 63Sn/37Pb Solder Joint Specimens under Cyclic Proportional Displacement Path Via The Endochronic Viscoplasticity with Cyclic Damage
指導教授: 李超飛
Lee, C. F.
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系
Department of Engineering Science
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 87
中文關鍵詞: 臨界損傷因子Coffin-Manson修正式循環損傷演化方程式增量式內涵時間黏塑性理論63Sn/37PbSn/3.5Ag/0.75Cu循環比例位移路徑
外文關鍵詞: Endochronic viscoplaticity increment form, Evolution equation of cyclic damage, Coffin-Manson modification, Critical damage factor, Cyclic proportional displacement path, Sn/3.5Ag/0.75Cu, 63Sn/37Pb
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  • Lee and Lee在2007針對無鉛銲錫Sn/3.5Ag/0.75Cu銲點試片所做之循環比例位移路徑研究分析中,提出了試片位移修正概念,並利用串連的概念推算出夾具勁度。2002年Park等人亦針對63Sn/37Pb銲點試片以相同實驗條件做出相同位移路徑試驗,本文以2007年Lee and Chen針對面積 長 之63Sn/37Pb試棒所發現的材料參數 、 與 配合Lee and Lee所發現的試片參數 進行增量式內涵時間黏塑性理論計算,希望證明相同材料下是否因幾何形狀與尺寸大小的不同而造成材料參數不同。
    依Lee and Chen所提出的循環損傷演化方程式,推導出損傷因子與疲勞循環圈數之關係式 ,在此本文利用D=0.5下,位移範圍對應破壞循環圈數的關係圖,並引用Lee and Chen針對63Sn/37Pb試棒單軸試驗下所發現的材料參數 做為本文 下之基準材料參數,並引用Lee and Lee對Sn/3.5Ag/0.75Cu銲點試片在循環比例位移路徑損傷參數的比例係數 為基準,推算出本文在 、 之損傷參數,並引用Lee and Chen所推導的Coffin-Manson修正式配合臨界損傷因子 進行疲勞初始壽命預估,而後建立起系統位移範圍與非彈性應變範圍的關係式,合併Coffin-Manson修正式可直接由系統位移獲知初始疲勞壽命。

    In 2007, for the solder joint Sn/3.5Ag/0.75Cu cyclic proportional displacement path, Lee and Lee proposed the modification of solder joint specimen with stiffness of material testing system, and figured out the grip stiffiness by using series connetion concept. In 2002, Park used the same way to make the experiment with 63Sn/37Pb solder joint. In this paper, the material parameters , and were determined with Lee and Chen research on a 63Sn/37Pb bar whose area is , and the length is . Combining the material parameters and specimen parameter which were getting from Lee and Lee to run the endochronic viscoplaticity increment form consideration, passed through above step to proof that whether the material parameters with same material but different geometry and size become changed or not.
    From the evolution equation of cyclic damage which proposed by Lee and Chen, getting a relationship between damage factor and cyclic fatigue life. In this paper, for a fixed damage parameter D=0.5, the figure displacement correspond to fatigue life, citing the damage parameter which was proposed by Lee and Chen to become the damage parameter daturn whose angle equal to 0, and citing the Sn/3.5Ag/0.75Cu solder joint specimen parameter proposed by Lee and Lee to obtain the damage parameters whose angle is equal to 45 or 90. From above information, citing the Coffin-Manson modification and combining with the critical damage parameter to estimate the fatigue initiation life, after that, establishing the relationship between system displacement range and effect inelastic strain range and combining the Coffin-Manson modification to obtain the initiation fatigue life immediately.

    摘要…………………………………….Ⅰ Abstract……………………………...…Ⅱ 致謝……………………………………….Ⅲ 目錄………………………………….Ⅳ 表目錄……………………...…. Ⅶ 圖目錄………………...…. Ⅷ 符號說明……………………….XI 第一章 緒論……………….....…1 1-1 前言………………………...1 1-2 研究動機……………...……2 1-3 文獻回顧……………...……3 第二章 含循環損傷內涵時間黏塑性本構方程式…….….5 2-1循環穩態下增量式本構方程式……5 2-2 與材料參數 之決定………...6 2-3拉-扭應變下增量式本構方程式………......11 第三章 63Sn/37Pb銲點試片循環比例位移路徑下之實驗及 負荷-位移修正法……17 3-1 實驗方法………...17 3-2 負荷-位移修正法…………..18 第四章 63Sn/37Pb銲點試片循環比例位移路徑下內涵時間黏塑性理論之計算結果與實驗比較…….....26 4-1以單剪試驗為基準決定內涵時間黏塑性理論之材料參數……...26 4-1-1定溫下以位移振幅 為基準之核心函數……....27 (Ⅰ) 材料參數 、 、 之定……………27 (Ⅱ) 指數遞減函數近似核心函數 之決定………28 4-1-2材料函數 之決定………30 4-2 不同循環比例位移路徑下增量式內涵時間黏塑性本構方程式之 計算……………..31 4-2-1循環軸向位移(Φ= )之計算結果與實驗結果比較………...31 4-2-2循環比例位移角度( )之計算結果與實驗之比較…..32 第五章 63Sn/37Pb銲點試片循環比例位移路徑下含循環損傷內涵時間黏塑性理論與初始壽命預估………........35 5-1循環損傷塑性應變範圍之討論……………….35 5-2循環應力-應變關係式之建立…………...35 5-3循環損傷因子的決定…………...38 5-4 疲勞初始壽命……………......41 5-4-1 疲勞初使壽命概要……….....41 5-4-2單軸拉伸下循環損傷與非彈性應變範圍關係式……………......41 5-4-3 疲勞初始壽命Coffin-Manson修正式與預估…...........44 5-4-4系統位移範圍對應初始疲勞壽命圈數..........45 第六章 結論與未來方向……..……..49 6-1 結論………………….…49 6-2 未來發展及研究方向……….…51 附表…………….…52 附圖………54 參考文獻………...85

    Reference
    [1] Park, T. S. and Lee, S. B., “Isothermal Low Cycle Fatigue Test of Sn/3.5Ag/0.75Cu and 63Sn/37Pb Solder Joint under Mixed-Mode Loading Cases”, Electronic Components and Technology Conference, pp.979-984, 2002.
    [2] Lee, C. F. and Chen, Y. C., “Thermodynamic Formulation of Endochronic Cyclic Viscoplasticity with Damage-Application to Eutectic Sn/Pb Solder Alloy”, Vol. 23, pp.433-445, 2007.
    [3] Stolkarts, V., Keer, L.M. and Fine, M.E., “Damage Evolution Governed by Microcrack Nucleation with Application to the Fatigue of 63Sn-37Pb Solder”, J. of Mechanics and Physics of Solid, Vol.47, pp.2451-2468, 1999.
    [4] Lee, C. F. and Shieh, T. J., “Theory of Endochronic Cyclic Viscoplasticity of Eutectic Tin/Lead Solder Alloy”, J. of Mechanics, Vol.22, No.3, pp.181-191, 2006.
    [5] Wei, Y., Lau, K. J., Vianco, P., and Fang, H. E., “Behavior of Lead-Free Solder under Thermomechanical Loading,” ASME J. Electronic Packing., Vol. 126, pp. 367-373, 2004.
    [6] Budiansky, B. and O’Connell, R. J., “Elastic Moduli of a Cracked Solder”, International J. of Plasticity, Vol.12, pp.81-97, 1976.
    [7] Lehman, L.P., Kinyanjui, R.K., Wang, J., Xing, Y., Zavalij, L., Borgesen, P. and Cotts, E. J., “Microstructure and Damage Evolution in Sn-Ag-Cu Solder Joints”, Electronic Components and Technology Conference, 2005.
    [8] Frear, D. R., Jones, W. B. and Kinsman, K. R., “Solder Mechanics:A State of the Assessment”, TMS. Pub. Co. USA, 1991.

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