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研究生: 賴心儀
Lai, Hsin-Yi
論文名稱: 電紡聚乙烯醇纖維製備聚丙烯複材及其結晶性質研究
Preparation and crystallization of isotactic polypropylene composites filled with electrospun polyvinyl alcohol fibers
指導教授: 王紀
Wang, Chi
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 100
中文關鍵詞: 電紡絲聚乙烯醇同排聚丙烯複合材料
外文關鍵詞: electrospinning, Polyvinyl alcohol, isotactic polyproplyene, composites
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  • 本研究分別以兩種不同方法配製聚乙烯醇(PVA)水溶液,第一種為在室溫下將PVA粉末與去離子水混合並在90 oC的油浴槽中攪拌1.5小時,稱此為庭宇法;另一種為承瑋法,將PVA與90 oC的去離子水混合並在90 oC的油浴槽中攪拌4小時。以庭宇法與承瑋法所得7 wt.%水溶液在25 oC下的黏度分別為370與680 cP。同為承瑋法所得,7與9 wt.%溶液的黏度分別為680與2180 cP。

    以高速攝影機分別觀察兩種方式下所得7與9 wt.%水溶液的電紡液柱隨時間的變化,發現均有看似斷掉的行為發生,且在相同濃度下承瑋法所得電紡液柱發生此現象的頻率為庭宇法的60倍。觀察並計算電紡庭宇法所得7 wt.%液柱長度隨時間的變化、波的縱向及橫向速度,來了解電紡液柱在whipping區間的甩動行為。

    利用乾玻片收集液柱,觀察到少量液柱內部具有方向性結構,此類液柱表面高低起伏程度比沒有方向性結構的液柱小。以含有非溶劑正丙醇的不同類型玻片收集液柱,發現其表面有一層具方向性的微結構,液柱內部有線狀與顆粒狀結構存在,且表面存在nodular結構。

    以AFM觀察電紡以庭宇法配製7 wt%溶液所得纖維,發現表面有間距0.98 nm的規則鋸齒狀結構。以超音波震盪後發現纖維的斷裂處有necked結構,推測此為液柱內因相分離產生的結構。
    以超音波震盪含有PVA電紡纖維膜的正丙醇溶液,在低功率下所得結果具有較好的分散性。再緩慢倒入iPP粉末以製備複材。利用OM及DSC觀察複材的動態結晶行為,發現PVA纖維不能誘導台塑iPP產生穿晶。

    In this study, polyvinyl alcohol (PVA) aqueous solution was prepared in two different ways. The first way, Ting-Yu’s method, is to mix the PVA powder with deionized water at room temperature and stir for 1.5 hours in oil bath at 90 oC. The other way, Cheng-Wei’s method, is that PVA mixed with 90 oC distilled water and stirring at 90 °C for 4 hours. The viscosities of 7 wt.% aqueous solutions which were prepared by Ting-Yu’s and Cheng-Wei’s method at 25 oC are 370 and 680 cP, respectively. The viscosities of 7 and 9 wt.% solutions which were prepared by Cheng-Wei’s method are 680 and 2180 cP, respectively.

    The morphologies of the electrospinning jet which obtained from 7 and 9 wt.% aqueous solutions which prepared in the two mentioned ways were observed with high speed camera. Regardless of prepared methods or solution concentrations, it seem that the electrospinning jet would break in a very short time. At the same concentration, the frequency of jet-break during the electrospinning of solutions which prepared by Cheng-Wei’s method is about 60 times higher than the solutions prepared by Ting-Yu’s method. In order to understand the jet behavior in whipping region, we measured the jet length, axial and lateral velocity of whipping wave at different time during the electrospinning of 7 wt.% aqueous solution which prepared by Ting-Yu’s method.

    A small amount of the liquid jet was collected by the cover glasses. In the OM observation, there are some collected jet have oriented structure. The surface roughness of collected jet with oriented structure is smaller than that of jet without structure. Electrospinning jet is also collected by different glass slides containing the non-solvent, n-propanol. It was found the collected jet has some oriented structures. The are some linear and granular structures in the jet, and some nodules structures are discovered on the jet surface.

    AFM results showed that the surface of as-spun PVA fibers were composed of regular and serrated structures. The width of these structures were found to be 0.98 nm. After shocking the as-spun PVA fiber in n-propanol solutions by ultrasonic liquid processor, there are some necked structures at the positions of jet break. These structures were probably related to the phase separation which occurred inside the electrospinning jet.

    The ultrasonic shock of n-propanol solution contained as-spun PVA membranes was performed. It was found that low power is benefit to obtain good dispersion. After the ultrasonic shock of n-propanol soluiton, iPP powder was added to prepare the composite material. The dynamic crystallization behavior was characterized by OM and DSC. From the results, as-spun PVA fibers couldn’t induce the transcrystalline of iPP powder obtained from Formosa corporation.

    摘要 i Extended Abstarct ii 誌謝 xvii 目錄 xviii 表目錄 xxi 圖目錄 xxii 符號 xxvii 一、前言 1 二、簡介 2 2.1 電紡絲模式 2 2.1.1 dripping mode 2 2.1.2 pulsating mode 2 2.1.3 cone-jet mode 3 2.1.4 multi-jet mode 3 2.2 電紡絲實驗之觀察 3 2.2.1 cone與jet之形態 3 2.2.2 jet whipping之區域 3 2.2.3 電紡纖維之形態 4 2.3 複合材料 4 2.4 原子力顯微鏡 (Atomic Force Microscope, AFM) 4 2.5 原子力顯微鏡之操作模式 5 2.5.1 接觸式 (contact mode) 5 2.5.2 非接觸式 (non-contact mode) 5 2.5.3 輕敲式 (tapping mode) 6 2.6 超音波震盪器 6 三、文獻回顧 12 3.1 聚乙烯醇 (polyvinyl alcohol,PVA) 12 3.1.1聚乙烯醇之簡介 12 3.1.2聚乙烯醇之電紡絲 13 3.2 聚丙烯 (Polypropylene, PP) 14 3.2.1聚丙烯之簡介 14 3.2.2同排聚丙烯(isotactic polypropylene,iPP)之簡介 14 3.2.3纖維與同排聚丙烯之複合材料 15 3.2.4成核劑誘導iPP的晶型 15 3.3 非溶劑誘導相分離 16 3.4 拉伸誘導相分離 16 3.5 結晶動力學,Avrami equation 16 3.6 原子力顯微鏡的應用 17 四、實驗 32 4.1實驗藥品 32 4.2實驗儀器 33 4.2.1 電紡絲儀器 33 4.2.2 複材製備儀器 34 4.2.3 分析儀器 34 4.3實驗步驟 35 4.3.1 電紡絲溶液配製 35 4.3.2 室溫電紡絲實驗步驟 36 4.3.3 PVA/iPP複材製備 37 4.3.4 POM實驗步驟 37 4.3.5 DSC實驗步驟 38 4.3.6 SEM實驗步驟 38 4.3.7 AFM實驗步驟 38 4.3.8 實驗流程圖 39 五、結果與討論 40 5.1 電紡PVA水溶液 40 5.1.1 溶液性質 40 5.1.2 Hc 與Lj的變化 40 5.1.3 高速攝影機觀察液柱比較 41 5.1.3.1 三種溶液比較 41 5.1.3.2 電紡液柱甩動行為觀察及測量 41 5.1.4 收集電紡液柱 42 5.1.4.1 收集目的及方法 42 5.1.4.2 含有正丙醇的凹槽玻片收集 43 5.1.4.3 含有正丙醇的silicon rubber spacer 玻片收集 43 5.1.4.4 含有正丙醇的平波片收集 44 5.1.4.5 乾平玻片收集 44 5.1.5 製備電紡纖維 46 5.2 PVA/iPP複材 46 5.2.1 超音波震盪PVA纖維 46 5.2.2 複材製作過程 47 六、結論 88 七、參考文獻 90 八、附錄 94

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