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研究生: 廖晨凱
Liao, Chen-Kai
論文名稱: 應用正弦脈寬調變概念於薄型磁阻式解角器之設計與分析
Design and Analysis of a Thin Reluctance Resolver Using Sinusoidal Pulse Width Modulation Concept
指導教授: 黃柏維
Huang, Po-Wei
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 111
中文關鍵詞: 磁阻式解角器軸向磁通正弦脈寬調變平面轉子
外文關鍵詞: variable reluctance resolver, axial flux, sinusoidal pulse width modulation, planar rotor
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  • 本研究提出一種應用正弦脈寬調變概念於薄型軸向磁阻式解角器之平面轉子設計方法。相較於傳統軸向磁阻式解角器利用曲面轉子改變氣隙長度,本研究將轉子改為平面挖孔結構,並以正弦脈寬調變概念將理想正弦磁導分布轉換為離散化之導磁區域與挖孔區域,使轉子旋轉時之有效磁通面積隨角度變化,進而產生與轉子位置相關之兩相感應訊號。
    為提升挖孔轉子之高速機械穩定性,本研究亦於挖孔區域導入蜂巢狀支撐結構。研究中首先建立簡化等效磁路模型,用以初步分析轉子幾何對磁通、磁交鏈與感應電壓波形之影響,並透過三維有限元素模擬驗證其電磁特性與結構可行性。模擬流程包含取得兩相感應電壓、同步解調、低通濾波、反正切角度解算,接著進行快速傅立葉分析、總諧波失真與位置誤差分析,以評估不同平面轉子設計對訊號品質與解角器性能之影響。
    模擬與實作驗證結果顯示,實測總諧波失真與模擬結果相近,但因實作定子軛部磁路不對稱造成較明顯的直流偏移,使位置誤差均方根增加。後續將正弦脈寬調變參考波由半週期改為完整週期後,總諧波失真與位置誤差均方根可明顯降低。結果顯示,正弦脈寬調變平面轉子具備應用於薄型磁阻式解角器之可行性,透過定子軛部修正、轉子幾何參數與蜂巢結構最佳化,可能有辦法進一步提升性能。

    This thesis proposes a thin axial-flux variable reluctance resolver using a planar rotor designed with the concept of sinusoidal pulse width modulation (SPWM). Unlike conventional axial-flux variable reluctance resolvers that rely on a three-dimensional curved rotor to modulate the axial air-gap length, the proposed design uses a planar perforated rotor to modulate the effective magnetic flux area. The SPWM concept is applied to convert an ideal sinusoidal permeance distribution into discrete magnetic and non-magnetic regions. A honeycomb support structure is also introduced into the perforated region to improve the mechanical stability of the rotor under high-speed operation. An equivalent magnetic circuit model, three-dimensional finite element analysis (FEA), structural analysis, and prototype experiments are conducted to verify the feasibility of the proposed design. The initial SPWM planar rotor achieved a simulated total harmonic distortion (THD)of 12.21% and a root mean square position error of 0.8482°. The prototype test showed a similar THD of 11.95%, but the root mean square position error increased to 1.88° due to a significant direct-current offset caused by magnetic asymmetry in the stator yoke. By changing the SPWM reference from a half-period waveform to a full-period waveform, the simulated THD was reduced to 2.636%, and the root mean square position error was reduced to 0.338°.

    中文摘要 I Abstract II SUMMARY II INTRODUCTION III SPWM-BASED PLANAR ROTOR DESIGN AND ANALYSIS METHODS III RESULTS AND DISCUSSION VII CONCLUSION X 致謝 XII 目錄 XIV 表目錄 XVII 圖目錄 XVIII 符號表 XXI 第一章 緒論 1 1.1 研究背景 1 1.2 文獻回顧 4 1.2.1 游標式解角器 4 1.2.2 現代可變磁阻式解角器 5 1.2.3 軸向型可變磁阻式解角器 9 1.3 研究動機與目的 12 1.4 研究方法 13 第二章 基礎理論 15 2.1 解角器結構介紹 15 2.1.1 線圈式解角器 15 2.1.2 磁阻式解角器 17 2.2 磁阻式解角器工作原理 19 2.2.1 磁路基本關係 19 2.2.2 轉子位置與氣隙磁導變化 20 2.2.3 感應繞組輸出訊號產生原理 21 2.3 解角器訊號解算 23 2.3.1 同步解調 24 2.3.2 反正切角度解算 25 2.3.3 其他解角器數位轉換方法 26 2.3.4 本研究之角度解算方法 27 2.4 解角器位置誤差來源與性能判斷 28 2.4.1 SIN/COS訊號與角度誤差模型 28 2.4.2 諧波失真與反正切解算誤差 30 2.4.3 動態誤差 32 2.4.4 解角器性能判斷 33 2.5 正弦脈寬調變基本概念 34 2.5.1 SPWM 之基本原理 35 2.5.2 SPWM概念於平面轉子設計 36 第三章 平面軸向磁阻式解角器設計 38 3.1 定子構型與繞組分布 38 3.2 平面轉子設計 40 3.2.1 蜂巢狀結構導入 40 3.2.2 轉子幾何參數 42 3.3 磁路分析 44 3.3.1 等效磁路建立 44 3.3.2 感應電壓計算 47 3.3.3 邊緣效應修正 50 3.3.4 磁路計算結果 51 第四章 有限元素模擬 54 4.1 模型建立 54 4.2 電磁場模擬驗證 55 4.2.1 模擬條件設定 56 4.2.2 模擬架構 56 4.2.3 動態誤差修正 57 4.2.4 模擬結果分析 58 4.3 應力應變分析 60 4.3.1 模擬條件設定 60 4.3.2 模擬結果分析 61 第五章 可行性驗證及最佳化 65 5.1 平面軸向型磁阻式解角器實作驗證 65 5.1.1 實驗環境 65 5.1.2 實驗結果分析 66 5.2 平面轉子參數最佳化 69 5.2.1 SPWM轉子調製定義 70 5.2.2 SPWM調製參數選擇 72 5.2.3 有無蜂巢結構比較 73 5.2.4 平面轉子參數最佳化 74 第六章 結論 77 參考文獻 80

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