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研究生: 鄭俊科
Tee, Chin-Ke
論文名稱: 具橫向等向性鍍層之彈液動潤滑分析
Elastohydrodynamic Lubrication Analysis for Transversely Isotropic Coating Layer
指導教授: 李旺龍
Li, Wang-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 117
中文關鍵詞: 彈液動潤滑鍍層磨潤學橫向等向性材料鍍層應力分析
外文關鍵詞: Elastohydrodynamic lubrication (EHL), Coating, Transversely isotropic material, Stress analysis
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  • 接觸表面之間的相對運動被視為造成表面磨耗的根本原因,良好的潤滑才能避免接觸區域產生磨耗或破壞。透過鍍膜表面處理方式,不僅能夠將材料的特性充分的發揮出來,更能創造出新的價值,透過鍍層方式能夠大大改善接觸表面的摩擦性能。因此探討鍍層對彈液動潤滑造成的影響是迫切需要的。
    本研究建立出橫向等向性鍍膜材料的等效彈性模型、流場方程式及構造方程式,建立出三者之間的耦合關係模型,利用有限元素分析法分析球和鍍膜平板之間的彈液動潤滑問題。通過等效方式將橫向等向鍍層材料等效成為一等向性材料,探討當在等向性基材表面上塗佈橫向等向特性的鍍層材料後,球和平板之間產生相對運動而衍生出的彈液動潤滑問題。
    本文分別探討在各種負載、滑動速度和不同鍍層楊氏模數在不同鍍膜厚度下,兩接觸面之間潤滑流體的壓力分佈和液膜厚度分佈及材料應力分佈等問題。透過求解線彈性方程式,計算出點接觸力在彈性半空間上的造成的響應,精確的表示出形變與壓力的關係。同時,探討鍍層及基材內部在彈液動潤滑機制下的應力狀態,其中包含分析材料內部之最大von Mises 應力及鍍層與基材界面處之剪應力。
    如今鍍層材料應用日益廣泛,因此橫向等向鍍層的彈液動潤滑研究將可作為日後相關領域發展的基礎和依據。

    To protect the machine components from wear, contact fatigue, and other surface failures, surface coatings have been widely applied in gears, bearings, seals, and so on. These mechanical components are usually operated under a severe tribological condition. For example, a contact problem of relative rotating surfaces exists in the elastohydrodynamic lubrication (EHL). To prevent the excessive fatigue during the relative motions, surface coating has been employed in the surface engineering.
    To extend the life of the coated layer, this thesis numerically investigates a transversely isotropic coated material of EHL point contacts. A finite element method is utilized to simultaneously solve the Reynolds equation, elastic equation, and load balance equation on a ball-on-plane equivalent model. The numerical procedure of EHL analysis is developed to simultaneously solve the pressure distribution of the lubricant and the deformation of elastic solids. The lubricating behaviors are analyzed, which includes the pressure distribution, film thickness, and sub-surface stress characteristics.
    The von Mises stress and shear stress are examined for various material properties (Young’s modulus, Poisson’s ratio, and coating thickness) to study the surface fatigue issue by discussing the yield strengths.
    Results reveal that the influence of transversely isotropic coated materials on the pressure distribution and film thickness of the lubricant. The effects of transversely isotropic coated materials on the magnitude of sub-surface stresses are significant, but insignificant for the position of maximum stress value, which are helpful to further investigate the fatigue of coatings between a coated layer and a substrate during the EHL condition. Based on the transversely coating material can be optimally used in the future.

    中文摘要 I 英文摘要 II 誌謝 IV 目錄 V 表目錄 IX 圖目錄 X 符號總表 XIV 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 1 1.2.1 橫向等向性材料 2 1.2.2 橫向等向性鍍層材料之研究 3 1.2.3 彈液動潤滑模型 4 1.2.4 鍍層表面彈液動問題 6 1.3 研究動機 7 1.4 論文架構 8 第二章 彈液動潤滑理論 12 2.1 接觸力學理論 12 2.1.1 Hertz接觸理論 13 2.1.2 等效彈性模型 18 2.1.2.1 等向性材料等效模型 18 2.1.2.2 非等向性材料等效模型 22 2.2 液動潤滑理論 22 2.2.1 雷諾方程式 22 2.2.2 流場液膜厚度方程式 25 2.2.3 液膜黏度與壓力之關係 26 2.2.4 流體密度與壓力之關係 27 2.2.5 Penalty方法 27 2.3 彈性變形方程式 28 2.4 負載平衡方程式 29 2.5 摩擦力與摩擦係數 30 2.6 von Mises 應力準則 31 2.7 剪應力分析 32 第三章 數值分析 38 3.1 有限元素分析 38 3.1.1 Galerkin方法 38 3.1.2 離散公式 39 3.1.3 Newton-Raphson方法 40 3.2 模擬分析流程 42 第四章 結果與討論 46 4.1 模型結構確立 46 4.2 元素網格獨立性 47 4.3 模擬方法驗證 48 4.4 等效理論適用性 48 4.5 鍍層表面彈液動潤滑分析 49 4.5.1 楊氏模數之影響 49 4.5.2 鍍層厚度之影響 51 4.5.3 滑動速度之影響 52 4.5.4 負載之影響 53 4.6 結構應力分析 54 4.6.1 von Mises 應力分析 54 4.6.1.1 鍍層楊氏模數之影響 55 4.6.1.2 鍍層厚度之影響 56 4.6.1.3 鍍層Poisson’s ratio之影響 57 4.6.2 剪應力分析 58 第五章 結論 91 第六章 未來展望 94 參考文獻 95 附錄A 橫向等向性材料參數等效推導 101 附錄B 彈性材料剛性矩陣推導 110 附錄C 常見金屬軸承材料機械特性 117

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