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研究生: 王馨儀
Wang, Hsin-yi
論文名稱: 應用創新派工法則結合模擬求解IC封裝廠交期導向之多準則決策問題
The application of a new dispatching rule and simulation in solving the multiple criteria decision-making of due date oriented problem for IC packaging manufacturing
指導教授: 楊大和
Yang, Taho
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造工程研究所
Institute of Manufacturing Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 83
中文關鍵詞: 批量完整損失衡量多準則決策IC封裝廠派工模擬
外文關鍵詞: Lot Integrity Loss Exposure, Multiple Criteria Decision-Making, Dispatching, Integrated Circuit Packaging, Simulation
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  • 隨著知識經濟時代的來臨,電子化產品的應用領域日趨廣泛,對半導體元件需求也大幅度成長,使得IC(Integrated Circuit)封裝的需求增加。半導體封裝廠是一典型的代工廠,產品大部份都以少量多樣的型態進行生產,且產品生命週期的縮短與顧客需求的多樣化,使得IC封裝業者必須持續不斷地提升封裝的技術能力,以因應未來漸趨激烈的競爭壓力。
    本研究欲探討IC封裝廠於批量分割(Lot Splitting)的生產環境中,透過作業重覆藉此縮短流程時間,但造成子批(Sublot)在生產過程中分散於不同機台加工,使得批量分割後的子批於最終工作站的等候集批時間(Wait-to-batch Time,WTBT)增加。為解決此問題,提出一創新派工法則,預期透過批量完整損失衡量決定子批派工優序,使其降低最終工作站之等候集批時間和週期時間進而滿足顧客交期;為適當呈現現場複雜且具隨機性的加工過程,利用模擬工具建構半導體IC封裝廠製程的生產流程,再藉此模擬模式實驗本研究所提出之創新派工法則及常見的傳統派工法則,如:先進先出、最早到期日及關鍵比率派工法則在不同情境下之執行成效。
    本研究所提出的創新派工法則相較於傳統派工法則在週期時間及最終工作站之等候集批時間皆有顯著的改善。接著同時考慮週期時間、平均延遲時間、服務水準與最終工作站之等候集批時間這四項績效衡量準則下,利用多準則決策方法進一步分析,找出適用於不同瓶頸工作站的最佳派工組合。

    In the era of the knowledge economy, the application of the electronic products is becoming more extensive. With the shortening of products life cycle and diversification of customer’s demand, IC packaging industry must promote the technological ability of packaging constantly that is in order to deal with intense competition pressure gradually in the future. Furthermore, IC industry is oriented towards manufacturing and service that the key competitiveness is service level.
    This paper develops a new dispatching rule, measures the lot loss integrity exposure in order to adjuste the sublots sequence. The proposed procedure is illustrated to begin defining the logic of a new dispatching rule, to describe the product line by using simulation tool, and to experiment the dispatching rules for implementing the improved alternative.
    Empirical results show that the cycle time and wait-to-batch time performances of the proposed methodology are usually better than the conventional dispatching rules. This paper considers four performance measure including cycle time, mean tardiness, service level and wait-to-batch time. In order to improve the performances of the whole production, the research applies multiple criteria decision-making method to decide the suitable dispatching rules for bottleneck workstations.

    摘要 i Abstract ii 目錄 iii 圖目錄 v 表目錄 vii 1. 緒論 1 1.1 研究背景 1 1.2 研究動機 1 1.3 研究目的 2 1.4 研究流程 3 1.5 論文架構 3 2. 文獻探討 5 2.1 派工法則 5 2.2 批量分割 8 2.3 批量追蹤系統 9 2.4 系統模擬 11 2.5 多準則決策 12 3. 研究方法 15 3.1 以批量完整損失衡量為基的派工法則 15 3.2 建立現況模擬模式 21 3.3 田口方法結合多準則決策之理想解類似順序偏好法 23 4. 實例說明 33 4.1 案例公司簡介 33 4.2 建立模擬模式 37 4.3 模擬情境說明 43 4.4 實驗結果與分析 47 5. 結論與建議 75 5.1 結論 75 5.2 未來研究與建議 76 參考文獻 77 附錄A 案例公司現況價值流圖 81 附錄B 機台相關資訊 83

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