| 研究生: |
黃俊凱 Huang, Chun-Kai |
|---|---|
| 論文名稱: |
噴覆成型、半固態電磁攪拌及鑄造高矽鋁合金磨耗性質之研究 Study of wear property of spray-forming,semi-solid electromagnetic stirring and casting hypereutectic Al-Si alloys |
| 指導教授: |
曹紀元
Tsao, Chi-Yuan |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 材料科學及工程學系 Department of Materials Science and Engineering |
| 論文出版年: | 2002 |
| 畢業學年度: | 90 |
| 語文別: | 中文 |
| 論文頁數: | 148 |
| 中文關鍵詞: | 半固態電磁攪拌 、磨耗 、噴覆成型 、鑄造 |
| 外文關鍵詞: | casting, spray-forming, semi-solid electromagnetic stirring, wear |
| 相關次數: | 點閱:84 下載:1 |
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傳統鑄造的高矽鋁金在磨耗性質方面被探討已久,材料參數對磨耗性質的影響,也多所討論。本實驗以藉由噴覆成型技術自行配置不同矽含量之合金,以得到較傳統鑄造高矽鋁合金更細微的結構組織, 同時改變矽含量,已比較不同矽含量對於過共晶高矽鋁合金磨耗性質之影響。同時對不同矽含量之噴覆成型高矽鋁合金施與半固態製程及利用傳統的鑄造製程,製造出另外兩種尺寸範圍的初晶矽顆粒,以探討初晶矽顆粒大小對磨耗性質之影響。
利用噴覆成型所製造高矽鋁合金初晶矽尺寸為3~5μm,半固態電磁攪拌之高矽鋁合金初晶矽尺寸為30~60μm之間,而鑄造所獲得之初晶矽尺寸為80~ 100μm。
本磨耗實驗的材料參數為矽含量及初晶矽尺寸,實驗的參數為試片滑移速度及施加的正向力。
實驗的結果顯示在較低施加應力的狀態下,滑移速度的增加會升高磨耗面溫度,造成材料軟化並提昇adhesion磨耗效應,但同時也會造成鑄鐵磨耗面氧化層的增加導致磨耗的效應不明顯。而磨耗材隨著施加正向力的增加,變形破裂影響磨耗行為增加,磨耗速率增加。至於材料對磨耗性質的影響部分,對Al-18Si合金而言,噴覆成型3~5μm初晶矽材料有較佳的抗磨耗性質,而Al-25Si合金則以半固態製程的40~45μm出晶矽材料所得到的磨耗性質最差。Al-32Si合金則以傳統鑄造製程的90~100μm初晶矽材料所得到的磨耗性質最差。
The wear properties of hypereutectic Al-Si alloys were investigated in the pass decade. The hypereutectic Al-Si alloys of SFP(spray-forming process) offer fine microstructure. Changing Si content with SFP,we study the effect of Si content in wear property. Then using the semi-solid electromagnetic stirring process and casting process that offer another two primary Si dimension, and we could evaluate primary Si particle effect in wear property.
In our study, the Si weight percentage and primary Si dimension were material parameter; load and speed were testing parameter.
For the result, for lower load the wear rate were not elevated with speed increasing due to the temperature increased at higher speed then soft Al-Si alloys, that made adhesion wear increase but temperature also made IDE(iron) wear surface oxidized rate increased, that made adhesion wear decreased. And wear rate increasing with load increasing.
The Si content and the primary Si increasing the wear rate increasing. Si content increasing due to brittle crack and testing Al-Si alloys could not bear severe deformation. Primary Si particle dimension increasing due to crack surround Si that wear loss by delaminaiton, wear rate increasing. But the result was abrupted at Al-25Si with 80~90μm primary Si particle, the reason for the material is the subsurface mixed layer have high density Si distribution.
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