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研究生: 陳德源
Chen, Te-Yuan
論文名稱: 鑭系鈣鈦礦結構氧化物固態電解質之合成及導電性質之研究
Electrical conduction and synthesis of La-containing perovskite oxide for solid oxide fuel cell application
指導教授: 方冠榮
Fung, Kuan-Zong
學位類別: 博士
Doctor
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 135
中文關鍵詞: 鑭鎵氧電解質燃料電池氧離子導體鑭鋁氧
外文關鍵詞: LaGaO3, LaAlO3, Fuel cell, Ionic Conductivity, Electrolyte
相關次數: 點閱:123下載:1
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  • 燃料電池可直接將燃料因氧化產生的化學能轉變成電能的一種電化學元件,在一個典型的固態氧化物燃料電池 (SOFCs) 中,釔安定化氧化鋯 (YSZ) 為常用的電解質材料,其導電率在800℃時為0.02 Scm-1。鈣鈦礦結構之LaGaO3在適當的摻雜各種異價離子後,在高溫下具有非常低之電阻率且幾乎為一完全的氧離子導體,因此有潛力取代YSZ成為較佳之固態氧化物燃料電池的固態電解質材料。同樣是稀土族鈣鈦礦結構的LaAlO3也可藉由低價數陽離子的取代而提升其離子導電率,其優點為成本遠低於LaGaO3。因此如何製備高導電性之鑭系固態電解質,並且將其薄膜化為電池組,為本研究之重點。
    本研究首先探討二價的鍶、鎂離子在不同的添加量對LaAlO3及LaGaO3晶體結構及導電率的影響。第二部分在探討在利用水熱反應法合成奈米La0.8Sr0.2Ga0.8Mg0.2O2.8粉體,藉由良的好分散性及可降低燒結溫度等特性,並利用電泳沉積法製備Pt/ La0.8Sr0.2Ga0.8Mg0.2O2.8/LSM陰極支撐型單電池,量測其發電效率。第三部分在探討利用低成本的LaAlO3電解質藉由Ba與Y離子的添加,合成高導電性的La0.9Ba0.1Al0.9Y0.1O2.9電解質,最後利用電泳沉積法及網印技術組裝為NiO-YSZ/SDC/La0.9Ba0.1Al0.9Y0.1O2.9/LSM陰極支撐型單電池,並測試其發電效率。
    添加鍶與鎂之LaGaO3與LaAlO3固態電解質其固溶行為有很大的不同,而不同的添加劑對於LaGaO3與LaAlO3鈣鈦礦氧離子導體的導電性也有很大的影響。在LaAlO3系統中,Mg離子之溶解度小於10 mol.%,是因為Mg與Al之離子半徑差異太大;而對於Sr離子的溶解量則高達20 mol.%。在同時添加Mg與Sr離子時,Sr離子的存在會促進Mg離子固溶度的增加。而在LaGaO3系統中,Mg離子之固溶量可達20 mol.%,但卻只有不到10 mol.%之Sr離子可以固溶於LaGaO3中。而在同時添加Mg與Sr離子時,Mg離子的存在可以提昇Sr離子的溶解度,這是由於Mg離子的存在可以將晶格撐大,因而促進Sr離子的固溶。在添加劑的固溶極限內,LaGaO3與LaAlO3的導電率都會因為添加劑含量的增加而提昇。超過了溶解極限,則會因為第二相的生成而使材料之導電率急遽下降。
    利用含有尿素為沉澱劑之水熱法於200 ℃下合成La0.8Sr0.2Ga0.8Mg0.2O2.8 奈米粉體。由X光繞射分析可知,在900 ℃下煆燒12小時即可得到La0.8Sr0.2Ga0.8Mg0.2O2.8相。而在1100℃下煆燒即有粉體頸縮 (necking) 之現象,表示La0.8Sr0.2Ga0.8Mg0.2O2.8粉體有開始燒結之現象。在1400 ℃燒結3小時,可得相對密度98 %之緻密塊材,此La0.8Sr0.2Ga0.8Mg0.2O2.8塊材在800 ℃之導電率為5.6x10-2 Scm-1。利用電泳沉積法將La0.8Sr0.2Ga0.8Mg0.2O2.8薄膜沉積在La0.8Sr0.2MnO3基材上,於1400 ℃下共燒3小時,可得65 μm之緻密La0.8Sr0.2Ga0.8Mg0.2O2.8薄膜。將燒結好之圓形試片,塗以白金為陽極,於800 ℃下測試單電池之性能,可得0.97 V之開路電壓與最大0.68 W/cm2之電力密度。顯示電泳沉積法可以製備出良好之電解質薄膜。
    在Ba與Y離子添加之LaAlO3系統中,Ba離子之固溶量只有5 mol.%,而Y離子之固溶量有10 mol.%。而Ba與Y離子同時添加時,因為大離子半徑之Y的存在,可以促進Ba離子在LaAlO3系統中的固溶量,因此可以同時固溶10 mol.%Ba與10 mol.% Y離子。La0.97Ba0.03AlO2.985 與LaAl0.9Y0.1O2.95在800 ℃導電率可高達2.68x10-4 Scm-1與1.26x10-3 Scm-1,而含雙添劑加之La0.9Ba0.1Al0.9Y0.1O2.9 (LBAYO) 則為1.84x10-2 Scm-1。利用電泳沉積法可製備出陰極支撐之NiO-YSZ/SDC/LBAYO/La0.8Sr0.2MnO3單電池,LBAYO電解質之厚度為63 μm,為一均勻平整之電解質層,於800 ℃工作溫度下操作,其最大電力密度為0.306 W/cm2。

    Fuel cells are able to convert the chemical energy of fuel directly into electrical energy. A typical solid oxide fuel cells (SOFCs) operates near 800 ℃ and yttria-stabilized zirconia (YSZ) is the most widely used electrolyte, which exhibits an oxide ion conductivity of about 0.02 Scm-1. Doped lanthanum gallate of the perovskite structure type has been investigated as the replacement for YSZ due to its low resistivity and almost completely ionic conductor. It was also found that lanthanum aluminate of the perovskite structure type exhibit considerable ionic conduction by the addition of lower-valent cations. The advantage of this material is more inexpensive element, such as Al. From the point of view of lanthanum solid state electrolyte materials, high conductivity and thin film process ability, must be considerable.
    In the beginning of this study, various amounts of Sr ions and Mg ions were added into LaAlO3 and LaGaO3 by repeated calcination and mixing. Undoped and doped LaAlO3 and LaGaO3 were characterized by XRD, which were used for the structural analysis. The DC method technique was used to determine the electrical conductivity of sintered samples at various temperatures. In the secondly, a hydrothermal precipitation method was used to synthesize nanosized La0.8Sr0.2Ga0.8Mg0.2O2.8 solid solutions with good structural homogeneity and reduced sintering temperature. The microstructure and electrical properties of this system were also investigated. Finally, the electrophoretic behavior of the La0.8Sr0.2Ga0.8Mg0.2O2.8 thin films under different deposition conditions was characterized. The cell performance of the cathode supported La0.8Sr0.2Ga0.8Mg0.2O2.8 thin films was investigated in the temperature range of 600 to 800 ℃. The third part, the conductivity of cost-effective LaAlO3 was enhanced by doping Ba and Y ions into A- and B-site of perovskite structure. The electrolyte La0.9Ba0.1Al0.9Y0.1O2.9 film was fabricated on the porous La0.8Sr0.2MnO3 substrate using an electrophoretic deposition (EPD) process to assemble a high-performance SOFC. The cell performance of the cathode-supported La0.9Ba0.1Al0.9Y0.1O2.9 cells was investigated at the temperature range from 600 to 800 ℃.
    In the LaAlO3 system, the solubility of Mg ion was less than 10 mol.% due to the mismatch of ionic radius between the Mg and Al cations. The substitution of Sr ion in the La-cation sublattice was as high as 20 mol.%. With the doubly-doping of Sr ion and Mg ion in LaAlO3, the enhancement of Mg ion solubility was also observed. However, further addition of Mg ion tends to lower the solubility of Sr ion from 20 to 10 mol.%. This result can be rationalized by the reduced distance between Mg ion and Sr ion that caused the cation–cation repulsion in the perovskite structure. In the singly-doped LaGaO3 systems, the solubility of Mg ion was found to be 20 mol.%. However, only less than 10 mol.% of the La-cation sublattice could be substituted by Sr ions. With the doubly-doping of Sr ion and Mg ion, the solubility of Sr ion was significantly enhanced by the addition of Mg ion. It is believed that the solubility enhancement of Sr ions is due to the expanded lattice caused by the addition of Mg ion. Within the solubility limit of the aliovalent cations, the ionic conductivities of both LaAlO3 and LaGaO3 systems increased with the increasing concentration of foreign cations. After the solubility limits in both doped LaAlO3 and LaGaO3 were reached, the segregation of the second phase tends to lower the ionic conductivity drastically.
    Solid electrolyte powder having a composition of La0.8Sr0.2Ga0.8Mg0.2O2.8 was prepared by the decomposition of a urea-containing solution under hydrothermal conditions and followed by calcination in air. X-ray diffraction patterns indicate a single perovskite phase formed without traceable impurities after calcination at 900 ℃ for 12 hours. The La0.8Sr0.2Ga0.8Mg0.2O2.8 powder agglomerated together due to the necking and bonding behavior at 1100 ℃. This result also indicates that La0.8Sr0.2Ga0.8Mg0.2O2.8 powder may be densified at lower temperature when the powder is synthesized using a hydrothermal process. The hydrothermally processed La0.8Sr0.2Ga0.8Mg0.2O2.8 samples was sintered at 1400 ℃ for 3h. The relative density of La0.8Sr0.2Ga0.8Mg0.2O2.8 bulk sample was up to 98 %. The electrical conductivity is 5.6x10-2 Scm-1 at the temperature of 800 ℃. A La0.8Sr0.2Ga0.8Mg0.2O2.8 thin film on a La0.8Sr0.2MnO3 porous cathode substrate was prepared, using electrophoretic deposition to fabricate a solid oxide fuel cell. Dense La0.8Sr0.2Ga0.8Mg0.2O2.8 films with a thickness of about 65 μm have been successfully fabricated on porous LSM substrates when sintered at 1400 ℃ for 3h. A planar-type SOFC was fabricated, using Pt as the anode and La0.8Sr0.2Ga0.8Mg0.2O2.8 film (65 μm) that had been deposited onto the LSM substrate as the electrolyte and cathode. The cell exhibited an open circuit voltage of 0.97 V and a maximum power density of 0.68 W/cm2. Thus, the EPD method could be used as a colloidal process to prepare La0.8Sr0.2Ga0.8Mg0.2O2.8 thin-film electrolytes for SOFCs.
    Cations, Ba2+ and Y3+, were added into the respective cation sublattice of another perovskite, LaAlO3 in this study. The solubility of Ba in the La-cation sublattice was found to be only 5%. In the B-site sublattice, the solubility of Y ion in Al-cation sites was less than 15 %. With double doping of Ba and Y in LaAlO3, the enhancement of Ba solubility to 10 % was also observed. Within the solubility limit of singly doped LaAlO3, the ionic conductivities of doped LaAlO3 were slightly increased with the increasing dopant concentration. For La0.97Ba0.03AlO2.985 and LaAl0.9Y0.1O2.95, the conductivities measured were 2.68x10-4 Scm-1 and 1.26x10-4 Scm-1 at 800℃, respectively. It was rather interesting that the conductivities of the doubly doped La0.9Ba0.1Al0.9Y0.1O2.9 (LBAYO) was enhanced to 1.84x10-2 Scm-1 at 800℃. Cathode-supported cells consisting of an NiO/YSZ anode, a thin LBAYO electrolyte (63 μm), a samarium doped ceria (SDC) interlayer, and a La0.8Sr0.2MnO3 (LSM) cathode were fabricated. The LBAYO electrolyte film was prepared on conductive LSM substrates using the EPD technique. The cathode-supported structure, consisting of an LBAYO film on a porous LSM substrate, was co-fired at 1450 ℃ for 2 h. A crack-free LBAYO film with uniform thickness supported on a porous LSM substrate was obtained. The maximum power density of an NiO-YSZ/SDC/LBAYO/LSM cell with a 63μm thick electrolyte was 0.306 W/cm2 at 800 ℃, using H2 as fuel and air as the oxidant.

    中文摘要 I 英文摘要 III 誌謝 VI 總目錄 VII 表目錄 XI 圖目錄 XII 重要名詞英漢對照及符號說明 XVI 第一章 緒論 1 1-1 前言 1 1-2 研究動機及目的 3 第二章 理論基礎與文獻回顧 5 2-1 燃料電池簡介 5 2-1-1 燃料電池的原理 5 2-1-2 燃料電池之優點及應用 6 2-1-3 燃料電池的分類 7 2-2 固態氧化物燃料電池 7 2-2-1 固態氧化物燃料電池之結構 11 2-2-2 固態氧化物燃料電池之反應 11 2-3 固態電解質 13 2-3-1 高導電性氧離子導體 14 2-3-1-1 氟化鈣結構 (CaF2) 14 2-3-1-1-1 氧化鋯系 (Stabilized Zirconia-based) 14 2-3-1-1-2 氧化鉍系 (Bi2O3-based System) 16 2-3-1-2 鈣鈦礦結構 (Perovskite, CaTiO3) 16 2-3-1-2-1 鑭鎵氧系 (LaGaO3-based) 18 2-3-1-2-2 鑭鋁氧系 (LaAlO3-based) 18 2-4 電泳沉積之原理 22 2-4-1 電泳沉積之方式 22 2-4-2 電泳懸浮液系統種類 23 2-4-3 電泳沉積法之優點與應用 23 2-5 水熱法 (Hydrothermal method) 23 2-5-1 水熱法原理 23 2-5-2 水熱法之優點 24 第三章 實驗步驟 25 3-1 實驗流程 25 3-2 化學藥品選用 27 3-3 粉末的合成 27 3-3-1 以固態反應法合成LaGaO3系與LaAlO3系電解質 27 3-3-2 以水熱反應法合成La0.8Sr0.2Ga0.8Mg0.2O2.8電解質 27 3-4 粉末之成型與燒結 29 3-5 導電率測試 29 3-6 電泳沉積電解質 (La0.8Sr0.2Ga0.8Mg0.2O2.8、La0.9Ba0.1Al0.9Y0.1O2.9) 薄膜 29 3-6-1 電泳懸浮液之配製 29 3-6-2 Zeta電位的量測 31 3-6-3 粉體粒徑的量測 31 3-7 氮氣等溫吸/脫附量測 31 3-8 X光繞射分析 31 3-8-1 晶體結構分析 31 3-8-2 晶格常數測定 32 3-9 SEM表面觀察 32 3-10 穿透式電子顯微鏡 32 3-11 燒結曲線分析 32 3-12 分別以La0.8Sr0.2Ga0.8Mg0.2O2.8、La0.9Ba0.1Al0.9Y0.1O2.9做為電解質材料之單電池測試 33 第四章 鍶、鎂離子添加對LaGaO3晶體結構及導電性之影響 36 4-1 鍶/鎂離子添加量對LaGaO3晶體結構的影響 36 4-1-1 Undoped LaGaO3及Sr/Mg doped LaGaO3系統XRD相鑑定 36 4-1-1-1 Undoped LaGaO3晶體結構分析 36 4-1-1-2 Mg離子添加對LaGaO3晶體結構的影響 38 4-1-1-3 Sr離子添加對LaGaO3晶體結構的影響 38 4-1-1-4 Mg與Sr離子雙添加對LaGaO3晶體結構的改變 40 4-1-2 Sr與Mg添加劑之離子半徑對LaGaO3晶格常數的影響 41 4-2 鍶/鎂離子添加量對La1-xSrxGa1-yMgyO3-(x+y)/2導電率的影響 45 4-2-1 Undoped LaGaO3之導電率量測 45 4-2-2 Mg離子添加對LaGaO3導電率的影響 45 4-2-3 Sr離子添加對LaGaO3導電率的影響 47 4-2-4 鍶/鎂離子雙添加劑對La1-xSrxGa1-yMgyO3-(x+y)/2之導電率影響 49 4-2-4-1 Mg離子添加量大於或等於Sr離子添加量 49 4-2-4-2 Sr離子添加量大於Mg離子之添加量 49 4-3 Sr與Mg離子添加劑對LaGaO3 活化能之影響 52 4-3-1 Mg與Sr離子添加劑離子半徑對氧離子移動之臨界半徑及導電率活化能的影響 53 4-4 以水熱法合成La0.8Sr0.2Ga0.8Mg0.2O2.8奈米級粉體之研究 59 4-4-1 La0.8Sr0.2Ga0.8Mg0.2O2.8水熱法前驅物之熱分析、結構分析及反應機制探討 59 4-4-2 水熱法合成La0.8Sr0.2Ga0.8Mg0.2O2.8粉體之顯微結構與燒結特性 66 4-4-3 La0.8Sr0.2Ga0.8Mg0.2O2.8電解質之電性量測 72 4-5 利用電泳沉積法製備La0.8Sr0.2Ga0.8Mg0.2O2.8固態電解質薄膜及單電池測試 72 4-5-1 利用電泳沉積法沉積La0.8Sr0.2Ga0.8Mg0.2O2.8電解質薄膜參數探討 74 4-5-1-1 pH值改變對La0.8Sr0.2Ga0.8Mg0.2O2.8奈米粉體表面界面電位之影響 74 4-5-1-2 碘添加對La0.8Sr0.2Ga0.8Mg0.2O2.8懸浮液之影響 74 4-5-1-3 外加電壓及沉積時間對La0.8Sr0.2Ga0.8Mg0.2O2.8薄膜之影響 78 4-5-1-4 以電泳沉積製備La0.8Sr0.2Ga0.8Mg0.2O2.8薄膜之顯微結構 80 4-5-2 以La0.8Sr0.2Ga0.8Mg0.2O2.8為薄膜電解質之單電池測試 80 第五章 二價鍶、鎂離子添加對LaAlO3晶體結構及導電性之影響 84 5-1 二價鍶/鎂離子的添加對La1-xSrxAl1-yMgyO3-(x+y)/2晶體結構的影響 84 5-1-1 Undoped LaAlO3及Sr/Mg doped LaAlO3系統晶體結構分析 84 5-1-1-1 Undoped LaAlO3晶體結構分析 84 5-1-1-2 Mg離子添加對LaAlO3晶體結構的影響 86 5-1-1-3 Sr離子添加對LaAlO3晶體結構的影響 86 5-1-1-4 Mg與Sr離子雙添加對LaAlO3晶體結構的改變 86 5-1-2 Sr與Mg添加劑對LaAlO3晶格常數的影響 89 5-2 鍶/鎂離子添加量對La1-xSrxAl1-yMgyO3-(x+y)/2離子導電率的影響 92 5-2-1 Undoped LaAlO3之導電率的量測 92 5-2-2 Sr離子添加對LaAlO3導電率的影響 92 5-2-3 Mg離子添加對LaAlO3導電率的影響 94 5-2-4 鍶/鎂離子雙添加對La1-xSrxAl1-yMgyO3-(x+y)/2之導電率量測 94 5-2-4-1 Sr離子添加量大於或等於Mg離子之添加量 94 5-2-4-2 Mg離子添加量大於Sr離子之添加量 97 5-3 鍶與鎂的添加對La1-xSrxAl1-yMgyO3-(x+y)/2系統活化能的影響 98 5-4 鍶、鎂離子添加劑之離子半徑對LaAlO3及LaGaO3固溶行為及電性之影響 101 5-4-1 Sr與Mg添加劑之離子半徑對LaAlO3及LaGaO3固溶行為的影響 101 5-4-1-1 Mg離子添加在LaGaO3及LaAlO3中固溶行為的差異 101 5-4-1-2 Sr離子添加在LaGaO3及LaAlO3中固溶行為的差異 101 5-4-1-3 Mg與Sr離子雙添加在LaGaO3及LaAlO3中固溶行為的差異 102 5-4-2 Sr與Mg離子添加劑對LaAlO3及LaGaO3導電率的影響 102 5-4-2-1 Mg離子的添加對LaGaO3及LaAlO3導電率的影響 103 5-4-2-2 Sr離子的添加對LaGaO3及LaAlO3導電率的影響 103 5-4-2-3 Sr與Mg離子雙添加劑對LaGaO3及LaAlO3導電率的影響 103 5-5 高導電率La1-xBaxAl1-yYyO3-(x+y)/2固態電解質之合成、導電性及單電池研究 105 5-5-1 Ba、Y離子添加對La1-xBaxAl1-yYyO3-(x+y)/2晶體結構之影響 105 5-5-1-1 Y離子添加對LaAlO3晶體結構的影響 105 5-5-1-2 Ba離子添加對LaAlO3晶體結構的影響 107 5-5-1-3 Ba與Y離子雙添加對LaAlO3晶體結構的影響 107 5-5-2 Y、Ba離子添加對La1-xBaxAl1-yYyO3-(x+y)/2導電率的影響 112 5-5-2-1 Y離子添加對LaAlO3導電率的影響 112 5-5-2-2 Ba離子添加對LaAlO3導電率的影響 114 5-5-2-3 Ba與Y離子雙添加對LaAlO3導電率的影響 114 5-5-3 Ba與Y離子添加劑對LaAlO3活化能之影響 118 5-6 以La0.9Ba0.1Al0.9Y0.1O2.9作為燃料電池電解質之可行性 119 5-6-1 陰極支撐之La0.9Ba0.1Al0.9Y0.1O2.9電解質薄膜SEM 顯微觀察 119 5-6-2 Ni-YSZ/SDC/ La0.9Ba0.1Al0.9Y0.1O2.9/LSM 單電池可行性測試 121 第六章 總結論 127 參考文獻 130

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