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研究生: 羅正勛
Cheng-Hsun-Lo,
論文名稱: 藉擋板與條板配置調整微小物件之進料姿態
Orientation of micro objects by utilizing fence and strip plate manipulation
指導教授: 張仁宗
Chang, Ren-Jung
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 112
中文關鍵詞: 條板檔板姿態調整影像伺服空間配置
外文關鍵詞: strip plate, fence, orientation, visual servo, space allocation
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  • 本論文應用摩擦接觸理論及旋轉規則以實驗搭配擋板與條板微
    調角度,輸送調整微物件進料姿態。藉由擋板設置以消除物件進料起
    始隨機姿態,並利用CCD 回授微小物件移動情況,建立條板裝置進
    行微小物件姿態微調整。建立擋板設置理論,對於微小物件姿態設置
    擋板,分析並驗證不同情況下微小物件接觸模式之影響。本文藉由設
    計擋板角度與條板配合、空間距離配置與微小物件初始姿態關係,使
    得微小物件經過影像伺服調整後可達一致進料姿態,以便後續微系統
    生產線上利用。

    This thesis applies friction theory and rotational rule and
    experimentally utilizes fence and stripe plate mechanism to orient
    the attitude of feeding object. By setting a fence with appropriate
    angle to orient initial random attitude of feeding object and using
    CCD to feedback the angle of object, a stripe plate device is then
    employed to orient the attitude of feeding object. This thesis gives
    the analysis of contact mode in different situation by setting different
    fence angle. By designing the fence with appropriate angle together
    with stripe plate device, working space allocation, and initial attitude
    of feeding micro object, the attitude of micro objects are oriented
    through visual servo to achieve the desired feeding attitude for the
    later system production.

    摘要 ............................................................................................................. I ABSTRACT............................................................................................... II 致謝 ........................................................................................................... III 目錄 .......................................................................................................... IV 表目錄 ...................................................................................................... IX 圖目錄 ........................................................................................................ X 符號表 ..................................................................................................... XV 第一章 緒論 ........................................................................................ 1 1-1 前言 .................................................................................... 1 1-2 研究動機 ............................................................................ 2 1-3 文獻回顧 ............................................................................ 2 1-3.1 擋板式進料系統 ....................................................... 3 1-3.2 機器手臂式進料系統 ............................................... 6 1-3.3 推移式進料系統 ....................................................... 7 1-3.4 微進料系統 ............................................................... 9 1-3.5 進料系統應用 ......................................................... 10 1-4 研究目標及方法 .............................................................. 11 1-5 本文架構 .......................................................................... 12 第二章 基礎理論 .............................................................................. 14 2-1 基礎摩擦理論 .................................................................. 14 2-1.1 庫倫摩擦定律 ......................................................... 14 2-1.2 摩擦力模型 ............................................................. 16 2-1.3 摩擦圓錐與摩擦角 ................................................. 18 2-2 平面運動分析 .................................................................. 19 2-2.1 瞬心 ......................................................................... 19 2-2.2 平移運動 ................................................................. 21 2-2.3 旋轉運動 ................................................................. 22 2-3 旋轉理論 .......................................................................... 23 2-4 本章總結 .......................................................................... 24 第三章 微進料與影像伺服系統 ...................................................... 26 3-1 微進料系統 ...................................................................... 26 3-1.1 載具平台 ................................................................. 27 3-1.2 擋板 ......................................................................... 27 3-1.3 檔板旋轉機構 ......................................................... 29 3-1.4 雙擋板進料機構 ..................................................... 32 3-1.5 微小物件 ................................................................. 32 3-2 影像伺服系統 .................................................................. 34 3-2.1 影像量測設備 ......................................................... 34 3-3 系統校準 .......................................................................... 36 3-3.1 載物平台校準 ......................................................... 36 3-3.2 影像校準 ................................................................. 37 3-3.3 樣板比對 ................................................................. 39 3-3.4 物件及機構姿態估測 ............................................. 39 3-4 本章總結 .......................................................................... 44 第四章 系統設計 .............................................................................. 45 4-1 前言 .................................................................................. 45 4-2 公設設計 .......................................................................... 45 4-3 拓樸圖 .............................................................................. 51 4-3.1 單曲線擋板設計 ..................................................... 52 4-3.2 對側型擋板設計 ..................................................... 53 4-3.3 同側型擋板設計 ..................................................... 54 4-4 系統限制 .......................................................................... 55 4-4.1 狹小視野範圍(RV) .................................................. 55 4-4.2 最小工作長度(L) .................................................... 56 4-4.3 簡單、高適應性配置(EA) ..................................... 56 4-5 擋板配置距離 .................................................................. 56 4-6 條板 .................................................................................. 59 4-7 設計流程 .......................................................................... 61 4-7.1 單曲線擋板設計 ..................................................... 61 4-7.2 對側型擋板設計 ..................................................... 61 4-7.3 同側型擋板設計 ..................................................... 62 4-7.4 設計優劣點 ............................................................. 62 4-7.5 綜合設計 ................................................................. 63 4-8 總系統結構設計 .............................................................. 66 4-9 視野空間配置 .................................................................. 69 4-9.1 空間配置圖 ............................................................. 71 4-10 結論 ............................................................................... 72 第五章 實體設計與驗證 .................................................................. 73 5-1 前言 .................................................................................. 73 5-2 假設條件與參數定義 ...................................................... 73 5-3 接觸模式 .......................................................................... 76 5-4 檔板工作分析 .................................................................. 77 5-4.1 旋轉方向 ................................................................. 77 5-4.2 運動分析 ................................................................. 79 5-4.3 經驗曲線 ................................................................. 84 5-5 條板工作分析 .................................................................. 88 5-5.1 旋轉方向 ................................................................. 89 5-5.2 摩擦圓錐法向量 ..................................................... 90 5-6 實驗與控制方法 .............................................................. 94 5-6.1 實際空間配置 ......................................................... 94 5-6.2 控制策略 ................................................................. 95 5-6.3 實驗結果 ................................................................. 98 5-7 結論 ................................................................................ 103 第六章 結論與未來展望 ................................................................ 104 6-1 結論 ................................................................................ 104 6-2 未來展望 ........................................................................ 105 文獻回顧 ................................................................................................. 106 附錄A ..................................................................................................... 109 附錄A-1 材料摩擦係數表一 ................................................ 109 附錄A-2 材料摩擦係數表二 ............................................... 110 附錄B ..................................................................................................... 111 附錄B-1 進料馬達規格 ....................................................... 111 附錄C ..................................................................................................... 112 附錄C-1 CCD 規格 ............................................................... 112

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