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研究生: 吳如堯
Wu, Ju-Yao
論文名稱: 光學透鏡溫度量測與雷射頭散熱之數值模擬
Measurement of Optical Lens Temperature and Numerical Simulation of Laser Head Cooling
指導教授: 楊天祥
Yang, Tian-Shiang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 97
中文關鍵詞: 高功率雷射熱透鏡效應焦距位移曲率變化Ansys Fluent
外文關鍵詞: high-power laser, thermal lensing effect, focus shift, variation of curvature
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  • 近年來高功率雷射快速的發展,帶動了其雷射頭的開發與設計,在高功率的雷射頭設計中,必須考慮熱透鏡效應造成的焦距位移。熱透鏡效應是當透鏡受到功率雷射照射時,透鏡因為熱膨脹與折射率的改變造成焦距縮短的情形。在設計上消除熱透鏡現象有兩種主要的方法,一是對透鏡進行散熱,讓透鏡維持在可以接受的溫度範圍內,二是以即時補償的方式修正製程參數降低焦距位移的影響。
    在焦距變化計算上,為了能預測雷射頭內部在操作時的溫度分布,本文以 Ansys Fluent 建立數值模型,並以熱像儀監控單鏡片升溫的情形取得透鏡材料的吸收係數,並帶入雷射頭模型中的熱源設定,在得到數值模擬的結果後,計算透鏡的曲率半徑變化進而預測其焦距的變化。
    本文係以熱膨脹改變的曲率半徑建立與焦距位移之間的關係。利用焦距監測儀以實驗的方式尋找單鏡片在達到熱平衡時的焦距位移。在曲率計算的部分,本文利用簡化的熱膨脹模型描述變形後的透鏡輪廓,再利用其計算曲率的變化。在比較焦距位移與曲率變化時,輔以近軸光線矩陣追蹤法推導得到的解析解而建立兩者的關係。
    本文以單鏡片的實驗與模擬建立了焦距位移預測的方法。在預測雷射頭操作時的焦距位移時,先以數值模型計得到雷射頭內透鏡上的溫度分布後,計算透鏡熱變形後相對應的曲率變化,再利用單鏡片實驗建立的預測圖預測其受熱所產生的焦距位移。

    When designing a high-power laser head, its proper cooling must be taken into account because of the so-called thermal lensing effect, which in essence is the focus shift of the lenses caused by the energy absorbed from the high-power laser beam. On physical grounds, thermal lensing results from the variation of the refraction index of the lens material with temperature, i.e., a nonzero dn/dT, and thermal expansion. In this study, a series of experiments were carried out using a thermal image camera and the FocusMonitor device to measure the focus movement of lenses. With the help of numerical simulations, a simplified model also is provided for predicting the focus shift by calculating the variation of curvature of the lenses.

    摘要 I 誌謝 XIII 目錄 XIV 圖目錄 XVII 表目錄 XXII 符號說明 XXIII 第一章 緒論 1 1.1. 研究動機 1 1.2. 雷射切割簡介 3 1.3. 熱聚焦效應 (thermal focusing) 8 1.4. 研究方法概述與本文架構 11 第二章 數值計算模型 12 2.1. 統御方程式 13 2.2. Ansys Fluent 簡介 16 2.3. 單鏡片實驗模型設定要點 17 2.4. 雷射頭模組數值模型設定 21 2.5. 溫度特徵直徑 24 2.6. 網格測試 29 2.7. 透鏡的曲率半徑計算 32 2.8. 透鏡的焦距計算 37 第三章 實驗流程與參數設定 43 3.1. 實驗設備 45 3.1.1. Yb:YAG 雷射 45 3.1.2. 熱像儀 46 3.1.3. 光學透鏡 48 3.1.4 焦距監測儀 49 3.2. 單鏡片熱像儀實驗與結果 50 3.3. 熱像儀實驗與單鏡片模擬實驗比較 54 3.4. 比爾-朗伯定律 (Beer-Lambert law) 59 3.5. 焦距監測儀實驗與結果 64 第四章 結果與討論 69 4.1. 焦距監測儀實驗結果分析與焦距位移預測 69 4.2. 雷射頭模組數值模擬結果 76 4.3. 雷射頭中透鏡的焦距位移預測 83 4.4. 對不同的材料進行熱透鏡效應預測 85 4.5. 熱應力計算 89 第五章 結論與未來工作 91 5.1. 結論 91 5.2. 建議 92 5.3. 未來工作 93 參考文獻 94 附錄 A 96 A.1. 水冷模組 96 A.2. 水冷模組模擬結果 97

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