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研究生: 林宏文
Lin, Hung-Wen
論文名稱: 表面改質技術及其應用在冷凝熱傳之實驗探討
The experiment research of surface modification technique & it’s application to vapor condensation
指導教授: 呂宗行
Leu, Tzong-Shyng
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 122
中文關鍵詞: 微機電十八烷三氯矽烷OTS冷凝熱傳接觸角十二烷硫醇
外文關鍵詞: 1-Dodecanethoil, MEMS, heat transfer of condensation, contact angle, octadecyltrichlorosilane
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  •   本論文利用微機電製程技術開發出數種表面改質技術,並將此技術應用於過熱蒸氣冷凝系統上。本文採用的表面處理原理即在親水性的基材上塗佈疏水性的材料,包括十八烷三氯矽烷(OTS)及十二烷硫醇(Thiol),並利用黃光微影製程定義疏水性材料塗佈的密度。根據親疏水性分佈的面積密度不同,可得到任意接觸角的表面,其接觸角的變化範圍在親水性基材與疏水性材料之間變動。本文並依據Cassie-Baxter equations的理論基礎,得到一個新的且平坦的複合表面之接觸角理論值,並將理論值與實驗值做比較,誤差在合理的範圍內。本研究將表面改質技術應用在蒸氣冷凝系統的垂直式的冷凝板上。影響冷凝效率有兩個機制,分別是「成核速率」及「液滴移動」機制。本論文將以此二機制作為探討冷凝效率的依據。表面改質冷凝板分成兩類,分別是均勻改質表面及非均勻改質表面。本實驗中冷凝板的架設是垂直式的,因此冷凝液滴可利用重力離開冷凝板表面。在均勻改質表面上冷凝液滴必須完全利用重力做為液滴的驅動力;在非均勻改質表面上將利用表面張力的不平均來協助液滴移動,使冷凝液滴在較小的質量下便能快速移動離開冷凝板。非均勻表面的設計主要有梯度表面及梳狀表面兩種,目的都是在冷凝液滴形成後即開始移動。實驗結果顯示,梳狀表面的冷凝板有助於蒸氣冷凝熱傳量的提升,因此利用特殊設計冷凝板可有效提升冷凝熱傳量。

     In this article, several surface modification technique have been presented, they are applied to supersaturated vapor condensation system. The principle of surface modification technique is to coat a layer of hydrophobic material on a hydrophilic substrate made up of silicon dioxide. Hydrophobic materials include octadecyltrichlorosilane, 1-Dodecanethoil, and the distribution of area ratio of hydrophilic- hydrophobic is defined by MEMS techniques. According to the distribution of area ratio, the contact angle of modified surface changes arbitrarily and ranges between those two materials. Based on the theory of Cassie-Baxter equations, a theoretical contact angle of a new composite surface will be obtained and compared with experimental data, and the error is endurable. The surface modification technique is applied to a vertical condensation system. There are two mechanisms effecting condensation efficiency, the rate of nucleation as well as the movement of droplet. In this article, the discussion is based on those two mechanisms. There are two different types of surface modified condensation plate, and they are homogeneous condensation plates and heterogeneous ones. The experiment setup is vertical, so that the gravity effect will be able to help the droplet to move. On the homogeneous condensation plates, the droplet is driven by gravity effect only, but on the heterogeneous ones the droplet is not only driven by gravity effect, but the unbalanced surface tension. There are two majorities designs of heterogeneous condensation plates, the one is gradient surface, the other is comb surface. The experiment results that the comb surfaces will enhance the condensation heat flux effectively.

    中文摘要 Ⅰ 英文摘要 Ⅲ 致謝 Ⅳ 目錄 Ⅴ 圖目錄 Ⅸ 表目錄 ⅩⅤ 符號說明 ⅩⅤⅠ 第一章 序論 1 1-1 研究動機與目的 1 1-2 文獻回顧 2 1-2.1梯度表面引發冷凝液滴之快速移動 2 1-2.2梯度表面改質技術 3 第二章 原理分析 10 2-1 表面溼潤度的定義 10 2-1.1 接觸角的定義 10 2-1.2 非均勻表面影響的接觸角 10 2-2 廣義之複合表面接觸角的推導 12 2-3 液滴移動的遲滯現象 14 2-3.1 前進角度θA 與後退角度θR 14 2-3.2 遲滯現象 14 2-4 冷凝理論介紹 15 2-4.1冷凝起始-成核現象的產生 15 2-4.2 成核的種類 16 2-4.3 冷凝的形式 17 2-4.4 表面性質與冷凝的關係 18 2-5影響冷凝效率的兩個機制 19 第三章 實驗方法與設計 24 3-1 表面改質方法 24 3-2表面改質化學藥品的種類 27 3-2.1 OTS表面改質 27 3-2.2 AZ光阻劑表面改質 29 3-2.3 十二烷硫醇表面改質 29 3-3 蒸氣冷凝系統設計 30 3-4 蒸氣冷凝系統之熱傳系數量測 32 3-5表面改質晶片冷凝板設計 35 3-5.1 梯度表面冷凝板 36 3-5.2 梳狀分佈冷凝板 39 3-6 實驗量測儀器 40 3-6.1 接觸角量測儀 40 3-6.2 熱電偶 41 3-6.3 流量計 41 第四章 實驗製程 54 4-1 晶片製程技術 54 4-1.1 晶片表面之清潔 54 4-1.2 微影( Photolithography ) 55 4-2 表面改質技術 57 4-2.1 OTS表面改質 57 4-2.2 AZ光阻劑表面改質 59 4-2.3 十二烷硫醇表面改質 60 4-3 蒸氣冷凝系統之製作與架設 62 4-4表面改質晶片之冷凝板 63 4-4.1 無氧銅冷凝板 63 4-4.2 親水性矽晶圓冷凝板 64 4-4.3 疏水性OTS冷凝板 64 4-4.4 疏水性硫醇黃金冷凝板 65 4-4.5 梯度表面冷凝板 65 4-4.6 梳狀分佈表面改質 66 第五章 實驗結果與討論 77 5-1 表面改質技術 77 5-1.1 OTS表面改質 77 5-1.2 AZ4620光阻劑表面改質 79 5-1.3 十二烷硫醇表面改質 81 5-2 各種冷凝板冷凝現象之實驗觀察 83 5-2.1 均勻表面冷凝板 83 5-2.2 非均勻表面改質冷凝板 85 5-3 表面改質晶片之冷凝板測試 91 5-3.1 均勻表面改質冷凝板 91 5-3.2 非均勻表面改質冷凝板 94 第六張 結論與未來研究方向建議 118 6-1結論 118 6-2 未來工作建議 118 參考文獻 119 自 述 122

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