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研究生: 顏廷軒
Yen, Ting-Hsuan
論文名稱: 不同晶粒尺寸之奈米結構316LVM不銹鋼在極高速剪切荷載下之絕熱剪切變形行為研究
Adiabatic Shearing Behavior of Nanostructured 316LVM Stainless Steel with Different Grain Sizes
指導教授: 李偉賢
Lee, Woei-Shyan
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 119
中文關鍵詞: 霍普金森桿奈米結構316LVM不銹鋼絕熱剪切變形極高速剪應變率絕熱剪切帶
外文關鍵詞: Hopkinson bar, nanostructured 316LVM stainless steel, adiabatic shearing deformation, extremely high strain rate, adiabatic shear band
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  • 本論文主要是使用霍普金森桿撞擊試驗機,於常溫(25℃)下以極高應變速率撞擊下,利用帽型試件(Hat-Shaped Specimen)測試不同晶粒尺寸之奈米結構316LVM不銹鋼之絕熱剪切變形行為。各於應變速率6 ×105s-1、8 ×105s-1和1 ×106s-1下進行試驗,藉由實驗所得之巨觀機械性質與和微觀破壞機制,以了解在極高應變速率下的動態剪切特性及剪切帶微觀組織(OM、SEM)之變化,以及晶粒尺寸對材料剪切變形行為有何影響。
    實驗結果指出,應變速率及應變量對316LVM不銹鋼的巨觀機械性質影響甚鉅。試件遭受撞擊時,其塑流應力值隨著應變速率的增加而上升;然當塑流應力值達到最大值後,因為熱軟化之影響,會隨著應變量的增加而下降。316LVM不銹鋼的應變速率敏感性係數會隨應變速率之增加而上升,隨應變量之增加而下降。熱活化體積則隨著應變速率之增加而下降,隨應變量增加而增加。
    在微觀方面,晶粒尺寸效應對316LVM不銹鋼剪切帶的生成及其剪切行為影響甚大。由光學顯微鏡之觀測,發現兩種晶粒尺寸之316LVM不銹鋼的絕熱剪切帶均為變態剪切帶,且剪切帶寬度隨應變速率增加而減小。剪切帶中心的局部應變量最大,隨著離開剪切帶的距離增加,局部應變量迅速減小。剪切帶鄰近區域的晶粒最小,隨著離開剪切帶的距離增加,晶粒尺寸也明顯增大。SEM破斷面分析發現兩種晶粒尺寸之316LVM不銹鋼破壞特徵為韌窩組織形貌,隨著應變速率增加,韌窩深度亦隨之增加。此外,破斷面上也觀察到節瘤狀形貌的存在,代表材料在塑性變的過程中曾發生熔化的現象。在兩種晶粒尺寸之316LVM不銹鋼的破斷面上並沒有觀察到任何的脆性劈裂形貌,顯示出這兩種晶粒尺寸之316LVM不銹鋼在極高速剪切荷載下仍然保持良好的塑變能力。

    Adiabatic shearing behaviors under extremely high shear loading and microstructural characteristics of nanostructured 316LVM stainless steel with two different grain sizes are investigated under shear strain rates ranging from 6x105s−1 to 1x106s−1, using a compressive split-Hopkinson pressure bar. The results indicate that mechanical properties of 316LVM stainless steel are sensitive to strain rate. As strain rate increases, both flow stress and strain rate sensitivity rise first and then fall, while thermal activation volume decreases. However, at a constant strain rate, flow stress and strain rate sensitivity increase, yet thermal activation volume decreases with increasing grain size. Optical Microscope(OM) observations reveal that the width of adiabatic shear band decreases as strain rate increases. Size of grains nearby adiabatic shear bands is conspicuously smaller than that farther away from adiabatic shear bands, indicating the occurrence of recrystallzation. Cracks and voids are observed around and inside of the adiabatic shear bands. Furthermore, Scanning Electron Microscopy(SEM) observations show the existence of dimple and knobbly tissues, respectively suggesting ductile fracture and occurrence of melting of the material.

    中文摘要 I ABSTRACT III 誌謝 X 總目錄 XI 表目錄 XIV 圖目錄 XVI 符號說明 XXIII 第一章 前言 1 第二章 理論與文獻回顧 5 2-1不銹鋼之介紹 5 2-1-1肥粒鐵系 5 2-1-2麻田散鐵系 6 2-1-3沃斯田鐵系 6 2-1-4雙相系 6 2-1-5析出硬化系 7 2-2塑性變形之機械測試類別 7 2-2-1靜態或極低之應變速率(10-8<Ɛ ̇<10-5 s-1): 7 2-2-2低速之應變速率(10-5<Ɛ ̇<100 s-1): 7 2-2-3中速之應變速率(100<Ɛ ̇<102 s-1): 8 2-2-4高速之應變速率(102<Ɛ ̇<104 s-1): 8 2-2-5極高速之應變速率(104<Ɛ ̇<107 s-1): 8 2-3一維波傳理論 9 2-4霍普金森撞擊試驗機之原理 11 2-4-1基本原理 11 2-4-2霍普金森壓縮試驗機上的絕熱剪切試驗 13 2-5塑性變形機制 14 2-5-1恆溫機制(Athermal Mechanism) 15 2-5-2熱活化機制(Thermal Activation Mechanism) 16 2-5-3差排黏滯機制(Viscous Drag Mechanism) 17 2-6絕熱剪切 18 第三章 實驗方法及步驟 31 3-1試件製備 31 3-2實驗儀器與設備 32 3-2-1動態機械性質測試系統:霍普金森撞擊試驗機 32 3-2-2光學顯微鏡(OM) 34 3-2-3掃描式電子顯微鏡(SEM) 34 3-2-4微小硬度測驗機(Micro-Hardness Tester) 34 3-3實驗步驟 35 3-3-1動態剪切試驗 35 3-3-2試件金相之觀察(OM) 36 3-3-3破斷面之觀察 (SEM) 37 3-3-4 試件之微硬度分析 37 第四章 實驗結果與討論 40 4-1絕熱剪切帶之寬度 40 4-2剪應力-剪應變曲線 41 4-3應變速率敏感性係數 43 4-4熱活化體積 44 4-5絕熱剪切過程之平均溫升量 45 4-6絕熱剪切帶附近之金相觀察(OM) 47 4-6-1絕熱剪切區內局部剪應變之分布 48 4-6-2絕熱剪切帶周邊區域晶粒尺寸之變化 49 4-6-3絕熱剪切區內之微硬度分析 50 4-7絕熱剪切之破壞形貌觀察(SEM) 51 4-7-1韌窩(Dimple)形貌 51 4-7-2節瘤(Knobbly)形貌 52 第五章 結論 112 參考文獻 114

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