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研究生: 吳哲睿
Wu, Che-Juei
論文名稱: 混合填料應用於熱介面材料之異向性導熱性質與電阻性質優化探討
Thermal interface materials having hybrid fillers for enhancing through-thickness thermal conductance and increasing electrical resistance
指導教授: 丁志明
Ting, Jyh-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 92
中文關鍵詞: 氮化鋁脫層石墨石墨烯氣相成長碳纖維超臨界流體熱介面材料
外文關鍵詞: AlN, exfoliated graphite, graphene nanoplatelet, supercritical fluid, thermal interface materials
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  • 本研究主要目的為利用超臨界流體技術製備二維奈米複合材料,應用於熱介面材料之導熱填料。首先嘗試藉由超臨界二氧化碳的特殊流體性質,結合液相剝離法及超音波震盪,將石墨剝離為單層或少層之結構。接下來,合成以二維碳材料為主體,氮化鋁奈米粒子為輔的奈米複合材料。利用超臨界流體本身特性,協助氮化鋁奈米粒子帶入於少層二維碳材料之層間,構築三明治結構,使兩不同幾何形狀之材料結合並發揮協同效應。氮化鋁同時具備高導熱與高電阻性質,存在於數層石墨烯片狀層間結構,形成三維聲子熱傳導途徑,彌補石墨烯不佳的垂直平面方向之導熱性。此外氮化鋁具高電阻值,存在於石墨烯材料結構中可以有效限制高導電性二維碳材料之導電網路形成,提升複合材料電阻值。第二部分比較四種不同參數之氣相成長碳纖維,探討其相較於同屬一維結構碳材料的奈米碳管之優勢,與石墨化程度對於其增加矽膠之導熱能力的影響。最終,將各種碳材料(石墨、石墨烯奈米片、氣相成長碳纖維W3、W6、Z1、Z2)與混合填料(二維結構碳材料/氮化鋁奈米複合材料)添加於商用矽膠中製作散熱片,以自行搭建之導熱能力量測方法和商用導熱膏做導熱能力比較。實驗結果發現石墨化程度最高的氣相成長碳纖維在水平方向有最佳的導熱能力,然而在垂直於平面方向的導熱能力則所有碳材料添加劑相較商用導熱膏則沒有明顯優勢。混合填料(二維碳材料/氮化鋁奈米複合材料)與只加二維碳材料(石墨、石墨烯奈米片)相較之下,發現混合填料的試片在垂直於平面方向導熱能力較只添加二維碳材料優秀;此外透過高阻計量測散熱片之電阻,不同濃度之混合添料之試片的電阻值能夠較石墨烯增加2~4個數量級,能夠有效解決碳材料當作導熱填料造成熱介面材料失去電阻的情形發生。

    In this study, hybrid filler for enhancing thermal conductance of silicone-based nanocomposites without scarifying electrical insulating were demonstrated. This was done by introducing intercalated electrically insulating aluminum nitride (AlN) into electrically conductive exfoliated graphite/ graphene nanoplatelet (GNP) in the nanocomposite by supercritical CO2 (ScCO2) process. ScCO2 ‘s low surface tension and viscosity lead to greater penetration into porous solid. Silicone composites with hybrid filler of AlN/ exfoliated graphite and AlN/ GNP nanocomposite were fabricated using a three roll mills machine. Scanning electron microscopy and Transmission electron images reveal that AlN nanoparticles were successfully introduced into the layer structure of the 2D carbon-based materials and were uniformly dispersed in the silicone matrix. AlN nanoparticles cannot only hinder electrical conduction of 2D carbon-based materials but also can form a 3D phonon transport channel. The electrical resistance and thermal conductance of thermal interface layers of epoxy composites were discussed. Compare to silicone composites with only exfoliated graphite or GNP, hybrid silicone composites with AlN and exfoliated graphite/GNP not only maintain polymer’s electrically insulation but also enhance through-thickness thermal conductance, which make these hybrid fillers an attractive candidate for electronic field applications especially thermal interface materials (TIMs).

    摘要 II 誌謝 XIII 總目錄 XIV 表目錄 XVII 圖目錄 XVIII 第1章 序論 1 1.1 熱介面材料之應用及發展 1 1.2 研究動機與目的 1 第2章 理論背景與文獻回顧 3 2.1 複合材料導熱能力原理與機制 3 2.1.1熱能傳遞定義與機制 3 2.1.2結構與缺陷影響導熱能力 4 2.1.3高分子與熱添加劑與兩者之交界面 4 2.1.4添加物表面官能基化增強與基材之親和性 5 2.1.5添加物滲流閥值對於導熱與導電能力影響 6 2.1.6複合材料之分散性影響導熱能力 7 2.1.7複合材料之添加物幾何形狀影響導熱能力 9 2.2 熱介面材料簡介與應用 11 2.2.1高導熱陶瓷熱介面材料 13 2.2.2二維碳材料熱介面材料 13 2.2.3高電阻二維碳材料熱介面材料 16 2.3 石墨之剝離 21 2.3.1機械剝離法 21 2.3.2液相剝離法 22 2.3.3氧化還原剝離法 23 2.3.4超臨界剝離法 23 第3章 實驗方法與分析 26 3.1 實驗材料與藥品 26 3.2 實驗流程圖 27 3.2.1剝離之石墨 27 3.2.2氮化鋁/二維碳材料之奈米複合材料合成 28 3.3.3散熱膏試片製備 29 3.3 材料及試片製備 30 3.3.1石墨剝離 30 3.3.2氮化鋁/ 二維碳材料之奈米複合物製作 31 3.3.3 散熱膏試片 32 3.4 分析方法 34 3.4.1 場發掃描式電子顯微鏡(Field-Emission Scanning Electron Microscope, FE-SEM) 34 3.4.2 穿透式電子顯微鏡(Transmission electron microscope, TEM) 34 3.4.3 拉曼散射光譜(Raman spectroscopy) 34 3.4.4 X射線繞射分析(X-ray diffraction) 34 3.4.5 電阻量測 35 3.4.6 導熱性質量測 36 第4章 結果與討論 37 4.1 剝離之石墨 37 4.1.1 剝離之石墨之表面形貌分析 37 4.1.2 剝離之石墨拉曼分析 38 4.1.3 剝離之石墨X射線繞射分析 38 4.2 氮化鋁/ 二維碳材料之奈米複合物 44 4.2.1 氮化鋁懸浮液 44 4.2.2 氮化鋁/二維碳材料之奈米複合物表面形貌分析 46 4.2.3 氮化鋁/二維碳材料之奈米複合物拉曼分析 47 4.3 氣相成長碳纖維 58 4.3.1 氣相成長碳纖維表面形貌分析 58 4.3.2 氣相成長碳纖維X射線繞射分析 58 4.3.3 氣相成長碳纖維拉曼散射光譜分析 59 4.3.4 氣相成長碳纖維表面化學鍵結分析 59 4.4 散熱膏試片 66 4.4.1 導熱性質 66 4.4.2 電阻性質 81 第5章 結論 83 第6章 參考文獻 85 第7章 附錄 89 7.1 石墨剝離 89 7.2 氮化鋁/氣相成長碳纖維混合填料 90 7.3 更高瓦數電熱片溫度數據 92

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