| 研究生: |
唐文堂 Tang, Wen-Tang |
|---|---|
| 論文名稱: |
品質指標初次合格率與缺失重做費用探討—以高科技廠房新建工程為例 Relationship of Quality Measure FTPR and Rework Cost—High-Tech Plant Construction As An Example |
| 指導教授: |
張行道
Chang, Shing-Tao |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 土木工程學系碩士在職專班 Department of Civil Engineering (on the job class) |
| 論文出版年: | 2007 |
| 畢業學年度: | 95 |
| 語文別: | 中文 |
| 論文頁數: | 85 |
| 中文關鍵詞: | 高科技廠房 、ISO 9000 、缺失重做費用 、初次合格率 、品質指標 |
| 外文關鍵詞: | FTPR, rework cost, high-tech plant, ISO 9000, quality measure |
| 相關次數: | 點閱:139 下載:1 |
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「初次合格率」為施作前的材料/設備查驗及施作中的施工/安裝檢驗初次通過的項目比率,為營建施工過程中反映品質面貌簡單的品質指標,國內研究已可應用於橋樑工程及建築工程。本研究應用於高科技廠房新建工程案例、分析品質缺失重做費用及進一步探討初次合格率與缺失重做費用關係。
首先以專案A已完工高科技廠房案例,應用初次合格率使用步驟分析計算出各項施工作業的初次合格率變化,瞭解施工過程中每個階段呈現的品質面貌。再由專案A施工過程中記錄品質檢驗不合格項目的施工檢查表,依據承包商制定的費用處理作業,如人力方面的報工單、材料方面的代辦費用通知單、機具方面的罰扣款單,此3項費用單據統計不合格項目缺失重做的直接費用。另以專案B興建中高科技廠房,採用斯匹爾門(Spearman)等級相關係數,檢定初次合格率與缺失重做費用的關係,包含不同作業初次合格率差異、相同作業不同廠商初次合格率差異。
研究結果為初次合格率與重做費用有明顯相關性,初次合格率愈高,重做費用愈低;反之初次合格率愈低,重做費用愈高。分析不同施工作業初次合格率差異,可以清楚各項施工作業的工程特性及施工過程的困難所在,可以回饋預防工程品質缺失。分析相同作業不同廠商初次合格率差異,可以清楚協力廠商的工藝水準及管理能力,作為評選協力廠商依據。
First time pass ratio (FTPR) is a simple performance measure of construction quality for construction projects. It is the ratio of the first time pass number to total inspection number, for material/equipment before and construction/installation during construction. Previous studies have applied it on bridge and building construction projects. This study applies it on high-tech plant construction, to analyze the rework cost due to the quality defect as well as the relationship between FTPR and rework cost.
First, a finished high-tech plant of project A was taken as an example. FTPR was calculated to analyze quality variations of construction works at different stages. Then the failed items in the quality check list were selected and the rework expenses were calculated. These expenses include the labor, materials and penalty ticket of machines. Furthermore, an on-going high-tech plant of project B was adopted to check the correlation between FTPR and rework cost, and display FTPRs of different works and the same work by different contractors.
The result shows that there is significant dependency between FTPR and rework cost. The higher is FTPR, the lower is rework cost. From the analysis of different FTPRs, the characteristics of different works and the difficulty of construction can be understood. This can feedback to and prevent the quality defect of construction works. From the FTPR differences, contractors’ technical levels and managerial ability can be differentiated. FTPR can be used to select contractors.
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