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研究生: 葉作益
YE, ZUO-YI
論文名稱: 製程阻尼對銑削加工多頻率穩定性之影響
Effect of Process Damping on Multi Frequency Milling Stability
指導教授: 王俊志
Wang, Jiunn-Jyh
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 73
中文關鍵詞: 銑削穩定性多頻率銑削系統製程阻尼
外文關鍵詞: milling stability, multi-frequency solution, process damping
相關次數: 點閱:109下載:4
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  • 銑削加工時低轉速區因製程阻尼及動態力影響使穩定性提高。本文主要建立在對稱結構下考慮製程阻尼銑削多頻率穩定性模式,提出模態疊加法利用多頻率傅立葉轉換以二階矩陣求解銑削顫振之極限穩定切深及轉速以建立穩定葉瓣圖。高轉速區因高階動態力導致系統產生額外不穩定半島區,論文亦以多頻率穩定模式探討改變加工參數對半島區影響並與離散法結果比較。再針對製程阻尼模式探討高階製程阻尼力與零階製程阻尼力兩者對穩定性之影響,並在不同加工參數下比較不同模式運算速度及結果。若僅考慮零階製程阻尼,提出區域轉速固定阻尼法在槽銑時不需迭代即可繪製出穩定葉瓣圖。而考慮高階製程阻尼力時也將高階動態力一併考慮應用於全離散法中,探討在不同製程阻尼係數及加工參數下與本文模式之差異。

    Milling stability with process damping and dynamic force are generally characterized by an increasing stability treads at low speeds. This thesis investigates multi frequency solution including process damping at symmetry structure. In order to reduce high order matrices, the simplified second order matrices are proposed to solve multi frequency solution in frequency domain. The critical depth and speed are also obtained to build the stability lobe. Furthermore, in high spindle speed, the dynamics force causes additional lobes. This thesis investigates the effect of different cutting parameters on additional lobes. The result also compares with the full discretization method (FDM).This thesis also investigates the effect of high order and zero order process damping on milling stability, and then compare the calculate speed and result with different model. In the past research, zero order process damping model use the iteration operation to obtain stability lobes. This paper provides a new method to predict stability lobes without repeat iteration. In addition, FDM method which involves both high order dynamic force and high order process damping is also presented to get stability lobes. The effect of the different process damping coefficients and cutting parameters on FDM method are systematically discussed.

    摘要 I Abstract II 致謝 VIII 總目錄 IX 表目錄 XII 圖目錄 XIII 符號表 XV 第一章 緒論 1 1.1 動機與目的 1 1.2 文獻回顧 2 1.2.1 銑削力模式文獻回顧 2 1.2.2 多頻銑削穩定性文獻回顧 3 1.2.3 製程阻尼對穩定性文獻回顧 4 1.3論文架構 5 第二章 銑削力模式與架構 6 2.1 銑刀座標系統 6 2.2 角度域總銑削力 9 2.2.1基本切削函數 9 2.2.2 屑寬密度函數 10 2.2.3 刀刃序列函數 11 2.2.4角度域總銑削力 12 2.3 頻率域總銑削力 13 2.4 切削係數之辨識 14 2.5 切削力架構 15 2.5.1 刃數 17 2.5.2 徑向切深 17 2.5.3 螺旋角 18 2.6動態銑削力模式 19 第三章 高轉速下多頻率系統穩定性分析 23 3.1 前言 23 3.2 多頻率系統模型 23 3.3 多頻率系統求解方 28 3.3.1考慮一階動態力矩陣 29 3.3.2矩陣降階一維法 32 3.3.3模態疊加分析法 36 3.4 高轉速不穩定半島區解法比較 38 3.4.1 改變螺旋角 39 3.4.2 改變徑向切深 40 3.5 一維結構銑削模型 41 3.6多頻率非對稱系統 43 第四章 低轉速下多頻率系統穩定性分析 46 4.1 含製程阻尼銑削模型建立 48 4.2 區域固定轉速阻尼法 51 4.3 含動態力穩定葉瓣圖比較 55 4.4多頻率及製程阻尼銑削穩定模型建立 59 4.5 包含多頻率及製程阻尼穩定葉瓣圖分析 64 第五章 結論與建議 68 5.1 結論 68 5.2 建議 70 參考文獻 71

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