| 研究生: |
葉仁君 Yeh, Jen-Chun |
|---|---|
| 論文名稱: |
燃煤底灰添加碳酸鋰轉化結晶玻璃其熱處理程序之研究 |
| 指導教授: |
黃紀嚴
Huang, Chi-Yen |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 資源工程學系 Department of Resources Engineering |
| 論文出版年: | 2004 |
| 畢業學年度: | 92 |
| 語文別: | 中文 |
| 論文頁數: | 61 |
| 中文關鍵詞: | 燃煤底灰 、結晶玻璃 |
| 外文關鍵詞: | coal bottom ash, crystallization glass |
| 相關次數: | 點閱:72 下載:1 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
台灣之燃煤電廠每年產生燃煤底灰約計50萬噸,目前平均利用率不到3%,多數堆積在場區,造成堆置空間不足之壓力及環境污染之顧慮。燃煤底灰內含有豐富的SiO2、Al2O3及Fe2O3等成份,可提供製造玻璃所需之原料,並含有幫助成核之TiO2,進而轉化結晶玻璃。如欲獲得性質良好之結晶玻璃,需有適當的玻璃形成分子及玻璃修飾分子,且比例要適當。而在燃煤底灰中,添加碳酸鋰(Li2CO3)以增加玻璃修飾分子(如Li2O)之比例,以期能降低精底灰熔點,並利用適當之熱處理獲得性質優良之結晶玻璃。
本研究針對燃煤底灰添加20wt%之碳酸鋰,由於碳酸鋰在高溫能分解出Li2O,讓燃煤底灰在熔製玻璃時,降低精底灰熔融溫度,增加融液之流動性,使底灰玻璃易於成型,並且鋰離子(Li+)具有高的離子場強度,能促進玻璃分相,以利底灰玻璃產生結晶。高溫熔融得到底灰玻璃之後,經適當之熱處理程序,製成結晶玻璃。所得之結晶玻璃利用DTA、XRD分析其玻璃結晶之行為,並探討添加碳酸鋰對結晶玻璃之結晶行為及成品物化性質之影響。並以前人所建立的理論為依據,進而求得底灰玻璃的成核熱處理之最佳條件(如最大成核速率溫度、時間及結晶活化能)。
將所得之熔塊經一階段及二階段之熱處理程序,發現所獲得之結晶相均相同,而結晶相之種類,包含有類β-鋰霞石之鋰鋁矽固溶體、矽灰石及矽酸鋰等相。二階段熱處理之最佳成核溫度為570℃持溫4小時。
由一階段熱處理所獲得之活化能為378.13 KJ/mole,二階段熱處理之活化能為434.71 KJ/mole,顯示結晶相較適於一階段熱處理之製程。此外,在物理性質方面,微硬度實驗結果顯示經過熱處理之結晶玻璃,均較原底灰玻璃為高,表示玻璃之結晶行為確能補強玻璃。
The coal combustion electric power plant generates total bottom ash of half million tons annually. The chemical composition of bottom ash is mostly SiO2 and Al2O3, with Fe2O3 and alkaline oxide such as Na2O, CaO, MgO, K2O, which also makes the major composition of glass raw materials. Furthermore, Li2O can serve as modifier to reduce viscosity of the melt as well as fusion point of bottom ash.
The glass from bottom ash then heat-treated to enhance nucleation and crystal growth to obtain crystallization glass. The use of analytical instruments (DTA, XRD), can investigate the crystal behavior of crystallization glass. The mechanics and kinetic energy of crystal growth will be studied too. Finally, an optimum recipe to formulate and processing of crystallization glass to pilot plant hopefully obtained.
This research added 20wt% Li2CO3 into bottom ash, and utilized Li+ with higher ionic field strength to enhance the phase separation of glass, and promote crystallization ability of glass, and then transforming to crystallization glass by single or two heat-treatment, the major crystalline phase was lithium aluminum silicate (Li1.01(AlO2)1.03(SiO2)1.16). Kinetic parameters for nucleation and crystal grow were estimated from the DTA curve. The temperature of maximum nucleation rate was 570℃ and the most appropriate nucleation time was 4 hours.
The activity energy of single heat-treatment was 378.13 KJ/mole, and of two heat-treatment was 434.71KJ/mole. It shows the single heat-treatment is more suitable for the major phase. In physical properties examination exhibited the crystallization behaviour of glass indeed reinforced origin glass.
.李嘉華、郭淑德,「台電底灰性質之探討」,臺電工程月刊,第599期,1998.7
.郭淑德,賴正義,劉晶民,「臺電火力電廠固態副產品之資源化歷程與展望」,臺電工程月刊,第576期,85.8
. Huang, W. H., “The use of bottom ash in highway embankment and pavement construction,” Dissertation Abstracts International, V.51-09B (1990) 4495
. Musselman, C.N., “New Hampshire bottom ash paving demonstration US Route 3,Laconia, New Hampshire,” Proceeding of National Waste Proceeding Conference (1994) 83-90
. Rogbeck, J., “Coal bottom ash light fill material in construction,” Waste Management, 16:1-3 (1996) 125-128
. Sell, N., “Agronomic landspreading of coal bottom ash: Using a regulated solid waste as a resource,” Resour. Conserv. Recycl. 2:2 (1989) 119-129
. Woodard, M.A., “Coal bottom ash and pine woodpeelings as root substrates in a circulating nutriculture system,” Hortscience 28:6 (1993) 636-638
. Bulter, S.H., “Greenhouse rose production in media containing coal bottom ash,” Journal of Environmental Horticulure 13:4 (1995) 160-164
. Mall, I.D., “Removal of basic dye from wastewater using boiler bottom ash,” Indian Journal of Environmental Health. 37:19 (1995) 1-10
. Rao, A. J., “Bottom ash adsorption of nickel metal ion from industrial wastewater,” Indian Journal of Environmental Health. 32:3 (1990) 280-283
. Sack, W. A., “Performance of modified recirculation sand filters using bottom ash and boiler slag media,” Water Pollution Control (1989)
.韓雄文、盧志昌、黃紀嚴,「利用燃煤電廠底灰製造玻璃陶瓷之研究」
(NSC 90-2626-E-239-002)
.陳蒼霈,「燃煤底灰添加碳酸鎂製造玻璃陶瓷結晶行為之研究」,國立成功大學資源工程研究所,碩士論文,2003.7.
. Cioffi, R., P. Pernice, A. Aronne, A. Marotta, “Nucleation and crystal growth in a fly ash derived glass,” J.Mater.Sci. 28 (1993) 6591-6594
. Cioffi, R., P. Pernice, A. Aronne, M. Catauro, “Glass-Ceramics from Fly ash with added Li2O,” J.of the European Ceramic Society, 13 (1994) 143-148
. Cioffi, R., P. Pernice, A. Aronne, M. Catauro, G. Quattroni, “Glass-Ceramics from fly ash with added MgO and TiO2,” J.of the European Ceramic Society, 14 (1994) 517-521
. Eillen J., DeGuire, S. H. Risbud, “Crystallization and properties of
glasses prepared from Illinois coal fly ash,” J. Mater. Sci., 19 (1984)
1760-1766.
. Barbieri, L., I. Lancellotti, T. Manfredini, I. Queralt, J. Ma, Rincon, M. Romero, “Design, obtainment and properties of glasses and glass-ceramics from coal fly ash,” Fuel 78 (1999) 271-276
. Leroy C., M. C. Ferro, R. C. C. Monteiro, M. H. V. Fernades, “Production of glass ceramics from coal ashes,” Journal of the European Ceramic Society 21 (2001) 195-202.
.鄭大偉,陳永翔,「焚化灰渣熔融及資源化處理之研究」,國立台北科技大學材料及資源工程研究所,碩士論文,2001.7
. Warren, B. E., “Kristallogy. Mineralog. Petrogr., ” 86, 349 (1933)
. Vogel, W., “Chemistry of glass, ” Am. Ceram Soc., (1985), 38
.吳振名,「玻璃陶瓷」,陶瓷技術手冊,第二十八章
.王木琴,「Li2O-CaO-Al2O3-SiO2系玻璃陶瓷結晶相變態之研究」,國立成功大學礦冶及材料科學研究所,博士論文,1988.
. Strnad, Z., “Glass-Ceramics material”, 1986, Elseriver Science Publishing Company, Inc.
. Kingery, W. D., H.K Bowen, D.R Uhlmann, “Introduction to ceramics,” Second Edition , 1976, JOHN WILEY & SONS.
. Marotta, A., F. Branda, A. Buri, “Surface and bulk crystallization in non-isothermal devitrification of glasses,” Thermochim. Acta, 40 (1980) 397-403
. Marotta, A., A. Buri, “Kinetics of devitrification and differential thermal analysis,” Thermochim. Acta, 25 (1978) 155-160
. Marotta, A., A. Buri, F. Branda, “Nucleation in glass and differential thermal analysis,” J. Mater. Sci., 16 (1981) 341-344