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研究生: 李承祐
Li, Chen-You
論文名稱: 以Tween 80為碳源生產Acinetobacter radioresistens脂肪酵素
Production of Acinetobacter radioresistens lipase using Tween 80 as the carbon source
指導教授: 陳特良
Chen, Teh-Liang
鄭智元
Cheng, Chu-Yuan
學位類別: 博士
Doctor
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2004
畢業學年度: 92
語文別: 中文
論文頁數: 115
中文關鍵詞: 脂肪酵素
外文關鍵詞: lipase, Acinetobacter radioresistens, Tween 80
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  • Acinetobacter radioresistens可生產胞外之鹼性脂肪酵素,其活性在pH 10.0有最佳值。此酵素在清潔劑工業的應用上具有極高的發展潛力;考慮其量產所需的經濟程序是有其必要性的。本研究利用Tween 80當作碳源生產A. radioresistens脂肪酵素。與橄欖油相比,Tween 80的水解速率很慢,它在培養過程中以控制釋放的模式,提供油酸作為細胞生長及脂肪酵素生產之用,於是,有效地避免了油酸抑制的問題。在以0.3 % (v/v)的Tween 80為碳源的批式培養中,可於醱酵第6小時,得到25 U/mL的脂肪酵素最佳產量。Tween 80添加濃度最佳值的存在,乃細胞生長與酵素合成受抑制,兩者之間妥協的結果。高脂肪酵素產率可得自pH-stat控制的饋料批式醱酵;在醱酵第16小時,可得120 U/mL的酵素產量。不同的醱酵策略也在本研究中被比較。
    本研究建立了生產Acinetobacter radioresistens脂肪酵素的饋料批式醱酵程序。以3 mL/L的Tween 80為碳源,利用一系列不控制pH值的批式醱酵,添加不同濃度的酵母萃取物(Yeast extract)和(或)消化蛋白(Tryptone)為氮源,以尋找一個均衡的培養基配方及pH設定值。以3 mL/L的Tween 80為碳源,7.5 g/L的酵母萃取物為氮源時,脂肪酵素產量為24 U/mL,此為批式醱酵生產A. radioresistens脂肪酵素的最佳培養基。醱酵液最終pH值(細胞進入生長停滯期時之pH值)為7.1,適於作為pH-stat進料之pH設定值。將此一培養基濃縮10倍,作為饋料批式醱酵的進料培養基,進行pH-stat饋料批次醱酵,此操作可使細胞及酵素的產量係數保持不變。在進料600 mL的培養基之後,可得138 U/mL的脂肪酵素產量。從兩種控制方式的饋料批式醱酵(DO-stat與pH-stat)結果發現,細胞比生長速率(μ)是影響脂肪酵素合成效率的真正因素。脂肪酵素比產率在μ為0.1 h�{1時有最大值;而酵素比生產速率的最佳值則落在μ= 0.2 h�{1附近。利用生長關連型模式模擬脂肪酵素的生產,可成功地預測饋料批式醱酵之結果。
    另外,吾人可利用以Tween 80為碳源的均衡培養基進行重覆饋料批式醱酵生產A. radioresistens脂肪酵素;DO-stat與pH-stat的饋料策略在此被探討。維持固定的細胞濃度有助於重覆饋料次數的增加;而適當的細胞生長速率則是得到高酵素產量的關鍵。pH-stat進料類似指數進料,過高的細胞生長速率不利於脂肪酵素之生產;另一方面,DO-stat進料則類似於恆定流速的進料模式,以DO-stat為控制方式的重覆饋料批式醱酵提供了適當的細胞生長速率。在2.5-L的醱酵槽操作中,脂肪酵素生產速率可達42,000 U h�{1。

    Acinetobacter radioresistens produces an extracellular alkaline lipase, which has an optimal pH of 10.0. This enzyme has a potential application in the detergent industry, and the development of an economical process for mass production is necessary. Lipase of Acinetobacter radioresistens was produced using Tween 80 as the carbon source. Compared with olive oil, the hydrolysis rate of Tween 80 in the fermentation broth was much slower. Taking advantage of the slow hydrolysis rate, Tween 80 could provide oleic acid for cell growth and lipase production through a mode of controlled release, and the known repression of lipase synthesis by oleic acid could be avoided. The optimal lipase yield obtained with batch culture in a 2.5-L tank fermentor was 25 U/mL with a fermentation time of 6 h, when using 0.3 % (v/v) Tween 80. The existence of an optimal yield with respect to concentration of Tween 80 was a result of the compromise between cell growth and the repression of lipase synthesis. To further the lipase productivity, a fed-batch culture with the pH-stat feeding method was employed, and the lipase productivity achieved was 120 U/mL in 16 h. Various strategies for production of A. radioresistens lipase were compared.
    A fed-batch process for production of Acinetobacter radioresistens lipase was developed. Using Tween 80 as the carbon source, a series of pH-uncontrolled batch cultures with supplementation of yeast extract and/or tryptone were carried out to search for the balanced medium as well as the set point of pH to be used in the fed-batch phase. It was found that a medium containing 3 mL/L Tween 80 and 7.5 g/L yeast extract was optimal for the lipase production in batch culture (having a lipase yield of 24 U/mL), and the final culture pH, 7.1 (the pH at the beginning of the stationary phase), was a suitable set point for the pH-stat feeding. Using a medium of 10-fold concentration in the fed-batch phase, the culture was able to proceed with consistent yield coefficients of cell growth and lipase production, and a lipase yield of 138 U/mL was achieved after 600 mL of the medium was fed. Data obtained from fed-batch cultures with DO- and pH-stat feedings showed that specific growth rate μ was the intrinsic factor that determined the efficiency of lipase synthesis. The specific lipase productivity was maximal at μ= 0.1 h�{1, while the optimal lipase production rate occurred around μ= 0.2 h�{1. Based on a growth-associated pattern for lipase formation, the production of lipase with fed-batch culture could be simulated satisfactorily.
    In addition, Acinetobacter radioresistens lipase was produced with repeated fed-batch culture using a balanced medium based on Tween 80 as the carbon source. The feeding strategies examined were pH-stat and DO-stat methods. A constant cell concentration was shown to be a prerequisite to extend the number of repeated cycles, and an adequate cell growth rate was critical for a high lipase yield. With the pH-stat feeding, which was found to approximate an exponential feeding, the cell growth rate was too high to effect the lipase production. On the other hand, the DO-stat feeding, which approximated a constant-rate feeding, could provide an adequate cell growth rate for efficient lipase production. The lipase production rate obtained in a 2.5-L fermentor could reach 42,000 U h�{1.

    中文摘要 I 英文摘要 III 誌謝 V 總目錄 VIII 表目錄 XII 圖目錄 XIII 符號 XV 第一章 緒論 1 1-1前言 1 1-2酵素 1 1-3脂肪酵素 2 1-4 Tween 80之簡介 8 1-5醱酵策略 13 1-6研究動機 16 1-7本文綱要 16 第二章 文獻回顧 17 2-1前言 17 2-2 A. radioresistens脂肪酵素之特性 17 2-3 A. radioresistens脂肪酵素之醱酵程序 18 2-4 A. radioresistens脂肪酵素之回收與純化 20 第三章 實驗材料與方法 22 3-1菌株與藥品 22 3-1-1使用菌株及其簡介 22 3-1-2菌種之保存 22 3-1-3實驗藥品 23 3-2實驗儀器與裝置 23 3-2-1實驗儀器 23 3-2-2實驗裝置 24 3-3培養基 30 3-4實驗方法 30 3-4-1接種源製備 30 3-4-2菌株活化 31 3-4-3前培養 31 3-4-4醱酵槽主培養 31 3-4-5實驗流程 31 3-5分析方法 33 3-5-1菌體濃度之分析 33 3-5-2脂肪酵素活性之分析 35 3-6醱酵動力學參數之定義 37 第四章 以Tween 80為碳源生產A. radioresistens脂肪酵素 38 4-1前言 38 4-2實驗材料與方法 39 4-2-1主培養之培養基 39 4-2-2主培養之醱酵方法 39 4-3實驗結果與討論 40 4-3-1 Tween 80與其他碳源之比較 40 4-3-2 Tween 80添加濃度之影響 43 4-3-3 Tween 80的添加策略 43 4-3-4 pH設定點的影響 45 4-3-5進料培養基碳、氮比值的影響 48 4-3-6利用Tween 80為碳源的饋料批式醱酵 51 4-4結論 51 第五章 均衡培養基之建立 55 5-1前言 55 5-2實驗材料與方法 55 5-2-1主培養之培養基 55 5-2-2主培養之醱酵方法 56 5-3實驗結果與討論 56 5-3-1消化蛋白和酵母萃取物之效應 56 5-3-2碳、氮均衡與pH值之關係 58 5-3-3碳、氮源分開進料之pH-stat饋料批式醱酵 60 5-3-4均衡培養基之pH-stat饋料批式醱酵 63 5-3-5均衡培養基之恆定流速饋料批式醱酵 63 5-3-6饋料方式之影響 67 5-4結論 67 第六章 饋料批式醱酵之模式建立 71 6-1前言 71 6-2實驗材料與方法 71 6-2-1主培養之培養基 71 6-2-2主培養之醱酵方法 72 6-3實驗結果與討論 72 6-3-1 DO-stat饋料批式醱酵 72 6-3-2 DO設定值對比生長速率及比產率的影響 75 6-3-3 pH-stat饋料批式醱酵 80 6-3-4 pH設定值對比生長速率及比產率的影響 80 6-3-5進料曲線之比較 80 6-3-6比生長速率對比產率及比生產速率的影響 87 6-3-7饋料批式醱酵之模擬 87 6-4結論 89 第七章 重覆饋料批式醱酵 93 7-1前言 93 7-2實驗材料與方法 93 7-2-1主培養之培養基 93 7-2-2主培養之醱酵方法 94 7-3實驗結果與討論 94 7-3-1 pH-stat重覆饋料批式醱酵 94 7-3-2 DO-stat重覆饋料批式醱酵 96 7-3-3維持細胞濃度的進料培養基設計 98 7-3-4維持細胞濃度的pH-stat重覆饋料批式醱酵 100 7-3-5維持細胞濃度的DO-stat重覆饋料批式醱酵 102 7-4結論 102 第八章 總結 106 參考文獻 108 自述 115

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