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研究生: 陳泰宇
Chen, Tai-Yu
論文名稱: 利用非時間自動機模式產生並驗證可執行之操作步驟
Generation and Verification of Executable Operating Procedures Based on Untimed Automata
指導教授: 張玨庭
Chang, Chuei-Tin
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 163
中文關鍵詞: 自動機操作步驟控制規範
外文關鍵詞: automata, operating procedures, control specification
相關次數: 點閱:110下載:8
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  • 在化工製程中的操作步驟大多是以人工方式執行,但這樣的方式容易產生缺失。為了確保實際操作效率與安全,我們在本研究中利用非時間自動機模式產生並驗證可執行之操作步驟。具體而言,首先,(1)將系統中所有設備元件的自動機模型建構出來,其次(2)確定每個操作階段的所需要的操作性質,例如進料、卸料、狀態改變及穩定運行,再來(3)訂定每個階段所需的控制規範,以避免物理上不允許系統行為,並建構出相應的自動機,(4)將前述模型做平行組合,(5)將所有階段的可視事件串合併成一個完整的順序功能圖(SFC)。最後,利用商用軟體ASPEN Plus Dynamics執行動態模擬來驗證並評估所得測試步驟的可行性及經濟性。

    Despite the fact that the modern chemical plants are becoming more complex than they used to be, their operating procedures are still generated manually in most cases. Since this approach is clearly laborious and error prone, it is necessary to develop a viable approach to systematically and automatically conjecture a set of reliable control actions to perform various tasks in realistic chemical processes. In this work, the untimed automata are first utilized to model all components in the given system. To facilitate efficient procedure synthesis, it is necessary to the entire operation into several distinguishable stages and to identify the intrinsic natures of each stage, e.g., stable operation, condition adjustment, material charging and/or discharging, etc. The control specifications of every stage are next described accordingly with automata to set the target state, to create different operation paths via state splitting, to limit feasible operations to those that follow only the designated partial sequences and to avoid unsafe operations by stipulating illegal strings, etc. A system model and the corresponding observable event traces (OETs) can then be created by synchronizing all aforementioned automata via the standard function of free software SUPREMICA (Åkesson et al., 2006). The corresponding operating procedures can be formally summarized with sequential function charts (SFCs) according to these OETs. The commercial package ASPEN Plus Dynamic (Al-Malah, 2007) has been used to verify the correctness of these SFCs in simulation studies. Since more than one procedure may be generated, the simulation results can also be adopted to rank them based on operability, safety and other economic criteria. Three examples, i.e., a semi-batch reaction process and the startup operations of continuous flash and distillation processes, are reported to demonstrate the effectiveness of the proposed approach.

    中文摘要 II EXTENDED ABSTRACT III 誌謝 XII 目錄 XIII 表目錄 XVI 圖目錄 XVII 第一章 緒論 1 1.1研究動機 1 1.2文獻回顧 1 1.3研究目的 3 1.4章節組織 3 第二章 動態模擬數據的離散化步驟 5 2.1驟餾罐程序 5 2.1.1 轉檔設定 6 2.1.2 動態模擬數據的產生 9 2.1.3 離散化 13 第三章 自動機模型 16 3.1 確定性的自動機模型結構 16 3.2 擴展型有限自動機 17 3.3製程的分層結構 19 3.4以工程知識為基礎的建模方法 21 3.4.1元件模型 21 3.4.1.1驅動器及PID控制器 21 3.4.1.2程序組態 25 3.4.1.3 程序單元 27 3.4.1.4感測器 30 3.4.2程序階層 32 3.4.3系統模型 33 第四章 操作步驟的搜尋方法 36 4.1 語言模型(LANGUAGE MODEL) 36 4.1.1定義及符號 36 4.2監督控制器(SUPERVISORY CONTROLLER) 41 4.3控制規範(CONTROL SPECIFICATION) 43 4.4操作階段的劃分 50 4.4.1監督控制器 52 4.4.2系統模型 61 4.5操作步驟之合成 62 4.6驗證與評估 73 第五章 案例探討 91 5.1批次反應器之操作步驟 91 5.1.1系統描述 91 5.1.2批次反應器之階段性的路徑預測 92 5.1.3操作步驟之合成 93 5.1.4驗證與評估 100 5.2蒸餾塔開車之操作步驟 121 5.2.1系統描述 121 5.2.2蒸餾塔之階段性的路徑預測 122 5.2.3操作步驟之合成 122 5.2.4驗證與評估 132 第六章 未來與展望 160 6.1研究結論 160 6.2未來展望 160 參考文獻 162

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