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研究生: 陳鐸壬
Chen, Duo-Ren
論文名稱: 摻雜鈦元素之氮化鋯陶瓷鍍膜磨潤性質研究
Tribological performance of ZrN ceramic thin films with Ti additions
指導教授: 蘇演良
Su, Yan-liang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 88
中文關鍵詞: 複合材料Zr-Ti-N薄膜磨耗性能
外文關鍵詞: composite materials, tribological performance, Zr-Ti-N thin film
相關次數: 點閱:125下載:3
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  •   本實驗採用非平衡磁控濺鍍方式,於高速鋼、矽晶片、車刀等基材,濺鍍一系列ZrN與Zr-Ti-N鍍膜。首先調整氮氣流量及其他濺鍍參數來披覆一系列的ZrN,於其中選出性質較佳之一組參數;以此參數為基礎,添加不同比例之Ti成為Zr-Ti-N薄膜後,研究其基本特性、磨耗性能及應用於實際加工之可能性。

      實驗規劃以三階段進行:第一、二階段嘗試各組參數之變化,以獲得一對應於較佳性質參數之ZrN鍍膜。第三階段則以前二階段獲得之最佳參數為基礎,添加一Ti靶,改變供應Ti靶之電流量,以製備出不同Ti含量之Zr-Ti-N鍍膜。

      第一、二階段的結果顯示,ZrN之氮含量隨氮氣流量之上升而增加,於對應氮氣流量24sccm之參數,有最高硬度、黏附強度,以及最佳抗磨性能。第三階段的Zr-Ti-N,隨著Ti含量的增加,硬度也隨之增加,在Ti含量於18.7 at.%時呈現出最高的硬度值,達HK0.015278。主要在於添加Ti於鍍膜後所引起的固溶強化機制以及相伴隨的壓應力,使硬度呈現上升趨勢。藉由磨耗實驗發現,在Ti含量於16.5 at.%時,有著最佳之抗磨性能。車削的結果,顯示相同趨勢,而於微鑽削實驗加以驗證,顯示可比TiN有更降低之磨耗量。

      In this experiment, a dc unbalanced magnetron sputtering system was employed to prepare a series of ZrN and Zr-Ti-N coatings on various substrates, including HSS steel, Si wafer and cutting inserts, etc. At first, the nitrogen gas flow and other process parameters were subject to adjusting to deposit ZrN coatings, and then a set of parameter corresponding to better properties was determined. Using the set of parameter and a Ti target, a group of Zr-Ti-N coatings with addition of varying content of Ti was obtained. Subsequently, their fundamental properties, wear performance, and feasibility of machining applications were studied.

      The study was carried out through 3 stages: Stages 1 and 2
    tried to vary the parameter combinations to obtain the one bettering off. Stage 3 used this as the basic to add Ti element by the Ti target. Changing the current of Ti target to prepare a series of Zr-Ti-N coatings.

      The results of stage 1,2 revealed that the rising up of nitrogen gas flow increase the N2 content. The parameter corresponding to 24sccm had the highest hardness, adhesion strength and wear resistance. Following the increasing of Ti content, hardness of stage 3 Zr-Ti-N was up. At the Ti content 18.7 at.% had the highest hardness HK0.015278 because of the solution mechanism due to Ti adding and accompanied compressed stress. The result of wear test showed the Zr-Ti-N coating of Ti content 16.5 at.% had the best wear resistance, and the machining test displayed the same tendency. Comparing to the micro drilling could prove that Zr-Ti-N has lower wear quantity than TiN.

    中文摘要…………………………………………………………….. Ⅰ 英文摘要…………………………………………………………….. Ⅱ 誌謝………………………………………………………………….. Ⅲ 總目錄……………………………………………………………….. Ⅳ 表目錄……………………………………………………………….. Ⅶ 圖目錄……………………………………………………………….. Ⅷ 第一章 序論……………………………………………………….. 1 第二章 理論基礎與文獻回顧…………………………………….. 2 2-1 奈米複合薄膜…………………………….………… 2 2-2 磁控濺鍍理論…………………………….………… 3 2-2-1 濺鍍技術…………………………………... 3 2-2-2 平衡與非平衡磁控濺鍍…………….…….. 4 2-3 氮化鋯(ZrN)………………………………………... 7 2-3-1 氮化鋯(ZrN)鍍膜性質…………………….. 7 2-3-2 氮化鋯鍍膜的計量化學比………………... 8 2-3-3 基材偏壓效應對ZrN的影響……………… 9 2-3-4 沉積溫度對ZrN的影響…………………… 10 2-4 第三元素添加之影響………………………………. 10 第三章 實驗方法與步驟………………………………………….. 17 3-1 實驗目的與流程………………………….………… 17 3-2 鍍膜設計與安排……………………………………. 17 3-3 濺鍍設備與流程……………………………………. 18 3-4 實驗方法………………………………….………… 19 3-4-1 鍍膜結構與元素分析……………………... 19 3-4-2 微硬度試驗………………………………... 20 3-4-3 附著性實驗………………………………... 21 3-4-4 耐熱氧化實驗……………………………... 22 3-4-5 電阻率量測………………………………... 22 3-4-6 磨耗實驗…………………………………... 23 3-4-7 車削實驗…………………………………... 23 3-4-8 鑽削實驗…………………………………... 24 3-5 實驗設備………………………………….………… 24 第四章 實驗結果與討論………………………………………….. 27 4-1 第一階段ZrN鍍膜性質分析……………………… 27 4-2 第二階段ZrN鍍膜性質分析……………………… 30 4-3 第三階段Zr-Ti-N鍍膜性質分析………………….. 32 4-3-1 性質分析…………………………………... 32 4-3-2 磨耗實驗…………………………….…….. 34 4-3-3 耐熱氧化實驗……………………………... 34 4-3-3 車削實驗…………………………………... 35 4-3-4 鑽削實驗…………………………………... 36 第五章 結論………………………….……………………………. 37 第六章 未來實驗發展建議….………………………….………… 39 第七章 參考文獻………………………………………………….. 40 自述………………………………………………………………….. 87 著作權聲明………………………………………………………….. 88

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