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研究生: 蔡維民
Tsai, Wei-Ming
論文名稱: CMOS影像感測器薄膜堆疊結構模擬分析
Simulation of Film Structure for CMOS Image Sensor
指導教授: 李輝煌
Lee, Huei-Huang
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系
Department of Engineering Science
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 79
中文關鍵詞: 互補式金氧半導體背光照度技術薄膜應力漏電流有限元素分析
外文關鍵詞: CMOS, BSI, Film Stress, Leakage Current, Finite Element Analysis
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  • 影像感測器為數位相機、行動電話等3C產品之核心,近年來影像感測器的技術開發也持續朝向高畫素、高畫質、省電、體積小發展。其中以CMOS影像感測器為製程主流,利用減少感光元件上方層狀結構數目,以增加感光效率提升畫素性能,透過BSI (Back Side Illumination)背光照度技術,增加每單位面積的敏感度、改進亮度的效率與降低光學反應不一致性的問題,然而影像感測器交界處的漏電流問題對元件影響也必須去衡量。
    本論文將利用既有的商用有限元素分析軟體ANSYS來進行模擬,模擬CMOS影像感測器薄膜堆疊製程,例如彩色濾光片堆疊過程,並把有限元素分析結果與元件中所量測之漏電流進行比較,觀察不同的堆疊結構與電子特性(漏電流)之間的關係,並利用分析結果進一步優化薄膜堆疊結構或更改薄膜材料,以達到最佳性能。模擬過程中主要透過2D模擬並簡化幾何結構可以大幅度提升模擬效率,並且修正材料參數和探討應力奇異點讓模擬結果更為精確。
    從研究結果發現,因材料彼此之間的熱膨脹係數不同,在降溫到室溫的過程中會產生殘留應力。模擬分析結果也顯示出不同薄膜堆疊結構的殘留應力分佈情況亦不同,並與實驗結果比較後發現,當應力越小漏電流越小;應力越大則漏電流越大。針對此趨勢,其原因應該是高應力會使結構產生缺陷,造成界面處或是基材的電子受到缺陷的影響,進而產生漏電流。目前在有限元素分析與漏電流的相關文獻非常稀少,相信這樣的研究成果可以協助半導體製造商在開發上來達到縮短技術開發時間、減少實驗成本支出、提高成品良率的目標。

    Image sensor is one of the core components of 3C products. In recent years, image sensor technologies have direction developed toward the higher resolution, high-quality, lower power consumption and smaller size. CMOS image sensor which increases the performance of light-sensitive pixel efficiency by reducing the number of layer structures above the photosensitive sensor is the mainstream of process. BSI (Back Side Illumination) technique is also used by engineers to increase the sensitivity on unit area of CMOS, improve brightness efficiency and solve the problem that photographic reaction is inconsistent. However, engineers must also have to assess the influence of leakage current on the junctions between image sensors.
    This study will use ANSYS, the commercial finite element analysis software, to simulate the thin film stacked in different processes on CMOS image sensors. For example, the process of color filter stacks will observe the impact with the different stacking structure and electronic properties (leakage current) , and using the results to further optimize the structure of thin film stacked or change the film material to achieve the best performance. We use 2D simulation and simplification model to improve simulation efficiency, then modifying material parameters and discussing with stress singularity will get more accurate results.
    From the study, the film structure will produce residual stress when cooling to room temperature because of materials with the different coefficients of thermal expansion. Comparing of simulation and experiment results will find a trend: When the stress is higher and the leakage is higher; the stress is lower and the leakage is lower. This trend caused by the high stress induced defects, then defects induced high leakage current. The study will use the computer simulation to make the shorter research time, lower experimental costs, and enhancing the defect-free rate of products.

    摘要 Abstract I Abstract II 誌謝 Acknowledgments III 目錄 Table of Contents IV 表目錄 Table Captions VI 圖目錄 Figure Captions VII 第一章 緒論 Chapter 1: Introduction 1 1-1研究背景與動機 Background and Motivation 1 1-2文獻回顧與相關研究 Literatures Review and Research 2 1-3論文架構 Thesis Architecture 4 第二章 運作原理與相關理論 Chapter 2: Principles and Theories 5 2-1 CMOS影像感測器簡介 Introduction of CMOS Image Sensors 5 2-1-1運作原理 Work Principles 5 2-1-2影像感測器結構 Structures of the Image Sensor 7 2-1-3影像感測器發展趨勢 Trends of the Image Sensor 10 2-2漏電流簡介 Introduction of Leakage Current 11 2-2-1何謂漏電流 What’s Leakage Current? 11 2-2-2成因與種類 Causes and Types 11 2-3量測與簡化之相關理論 Theories of Study Used 13 2-3-1 Stoney Formula 13 2-3-2 Principle of Saint-Venant 15 2-4結構分析數值理論 Numerical Analysis Theory of Structures 15 2-4-1控制方程式 Governing Equations 15 2-4-2力平衡方程式 Equilibrium Equations 16 2-4-3應變與變位關係 Strain-Displacement Relations 17 2-4-4應力與應變關係 Stress-Strain Relations 17 2-4-5平面應變問題 Plane Strain Problem 18 第三章 有限元素分析 Chapter 3: Finite Element Analysis 19 3-1軟體選用及簡介 Introduction of ANSYS 19 3-2問題描述 Problem Description 20 3-3有限元素分析流程 Process of Analysis 24 3-3-1材料參數 Material Parameters 24 3-3-2幾何模型 Geometry Model 24 3-3-3網格 Mesh 27 3-3-4邊界及負載條件 Boundary Conditions and Loads 29 3-3-5後處理 Post-processing 33 3-4模擬分析進階探討 Advanced Study of Simulation Analysis 34 3-4-1修正材料參數 Modification of Material Parameters 34 3-4-2簡化幾何模型 Simplification of Geometry Model 36 3-4-3應力奇異點探討 Study of Stress Singularity 38 第四章 模擬與實驗結果 Chapter 4: Simulation and Experiment Results 40 4-1薄膜堆疊結構模擬結果 Simulation Results of Film Structures 40 4-1-1 A Type結構模擬結果 Simulation Results of A Type Structures 43 4-1-2 B Type結構模擬結果 Simulation Results of B Type Structures 49 4-2漏電流量測結果 Measurement Results of Leakage Current 54 4-3模擬與實驗相關性探討 Relations between Simulation and Experiment 55 4-3-1固態量子理論 Quantum Theory of Solids 56 4-3-2高應力造成缺陷 High Stress Induced Defects 59 4-4驗證模擬與實驗之相關性 Verification of the Relation 63 第五章 結論與未來展望 Chapter 5: Conclusions and Future Prospects 68 5-1結論 Conclusions 68 5-2未來展望 Future Prospects 69 參考文獻 References 70 索引 Index 75 自述 Self-Introduction 79

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