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研究生: 張凱鈞
Chang, Kai-Chun
論文名稱: CO2雷射加工硬脆材料與缺陷改善之研究
A study on the machining and defects improvement of brittle materials using CO2 laser
指導教授: 鍾震桂
Chung, Chen-Kuei
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 98
中文關鍵詞: 水輔助雷射切割覆蓋層
外文關鍵詞: water assisted, laser cutting, cover layer
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  • 本文研究在不同條件下CO2雷射加工脆性材料Pyrex 7740和Quartz基板,並對其會產生的缺陷作探討,而為了改善一般在空氣中產生的微裂、燒焦和凸塊,提出不同厚度覆蓋層PDMS和不同水深水輔助的方式去做改善。在有覆蓋層PDMS試片加工後,Pyrex 7740和Quartz都是在低次加工,高速度可以有一無微裂和無凸塊的切割邊緣,且厚度較厚的品質較優。不同水深水輔助雷射加工Pyrex 7740和Quartz,水輔助的冷卻效應導致微裂不出現,而且水會產生對流可把熔融物帶走,對凸塊的改善可以達到更好的效果。再以模擬不同條件下所產生的溫度和熱應力解釋不同條件下微裂痕的產生,與實驗做應證。

    In this study, the brittle material Pyrex 7740 and Quartz are machined using CO2 laser in the different conditions. The defects which micro-crack, bulges and scorch are produced during machining will be discussed. It is proposed that the materials are machined in different cover layer PDMS and by using water assisted in different water depth. Machining these two materials with with different thick cover layer PDMS, free-crack and free-bulge happen at low passes and high speed. The result of thicker PDMS is better. Using water assisted in different water depth, the cooling effect leads to free-crack and water makes the convection which can bring the melt debris. This method is more useful to improve the accumlation of debris. Furthermore, temperature and thermal stress simulation analysis is used to explain the formation of micro-crack and demonstrate the experiments.

    第一章 緒論 1 1-1前言 1 1-2 文獻回顧 2 1-3 研究動機與目的 6 1-4 本文架構 8 第二章 實驗方法與步驟 10 2-1 傳統雷射加工 10 2-2 覆蓋層雷射加工 13 2-2-1 PDMS製備與塗佈於試片 13 2-2-2 覆蓋層PDMS雷射加工 15 2-3 水輔助雷射加工 15 2-4 實驗量測儀器介紹 17 2-5 ANSYS模擬方法簡介 18 第三章 雷射加工Pyrex 7740玻璃 23 3-1 Pyrex在空氣中雷射加工 23 3-1-1 Pyrex在空氣中加工對表面探討 23 3-1-2 Pyrex在空氣中加工對凸塊的探討 26 3-2 Pyrex在不同厚度下的PDMS加工對缺陷的影響 31 3-2-1 Pyrex在不同厚度下的PDMS加工對表面的影響 31 3-2-2 模擬分析Pyrexy不同厚度下PDMS對表面的探討 37 3-2-3 Pyrex在不同厚度下的PDMS對凸塊的探討 40 3-3水輔助雷射加工Pyrex對缺陷的探討 45 3-3-1 不同水深的水輔助雷射加工Pyrex對表面的探討 45 3-3-2 模擬分析不同水深水輔助雷射加工Pyrex的探討 51 3-3-3水輔助雷射加工Pyrex在不同水深對凸塊的探討 53 第四章 雷射加工Quartz玻璃 62 4-1 Quartz在空氣中雷射加工 62 4-1-1 Quartz在空氣中加工對表面的探討 62 4-1-2 Quartz在空氣中加工對凸塊的探討 65 4-2 Quartz在不同厚度下的PDMS對缺陷的影響 69 4-2-1 Quartz在不同厚度下的PDMS對表面的探討 69 4-2-2 模擬分析Quartz在不同厚度下的PDMS對表面的探討 71 4-2-3 Quartz在不同厚度下PDMS對凸塊的探討 73 4-3 水輔助雷射加工Quartz對缺陷的探討 80 4-3-1 不同水深水輔助雷射加工Quartz對表面的探討 80 4-3-2模擬分析不同水深對水輔助雷射加工Quartz的探討 81 4-3-3 水輔助雷射加工Quartz在不同水深對凸塊的探討 84 第五章 結論與未來展望 92 5-1 結論 92 5-2 未來展望 94 5-3 本文貢獻 94 參考文獻 95

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