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研究生: 蔡濰名
Tsai, Wei-Ming
論文名稱: 在固定床反應器中以Co3O4/Al2O3探討低溫觸媒氧化處理苯乙烯之研究
Catalytic Oxidation of Styrene by Co3O4/Al2O3 at Low Temperature in a Fixed Bed Reactor
指導教授: 朱信
Chu, Hsin
學位類別: 碩士
Master
系所名稱: 工學院 - 環境工程學系
Department of Environmental Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 英文
論文頁數: 136
中文關鍵詞: 催化氧化鈷基催化劑固定床反應器苯乙烯
外文關鍵詞: Catalytic oxidation, Co-based catalyst, Fixed bed reactor, Styrene
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  • 在這項研究中,選擇了一種典型的芳香族VOCs苯乙烯作為目標汙染物。建立催化氧化反應苯乙烯的固定床反應器系統,並採用臨濕含浸法製備的一系列不同種類催化劑,在基準條件(100 ppm苯乙烯、10,000 hr-1和21% O2)下與苯乙烯反應,其中Co3O4/Al2O3效率最高,Co3O4之最佳比例為30 wt%。在TGA實驗中,Co(NO3)2·6H2O在400°C通以空氣鍛燒的條件下重量降低到原先的27.6%。接著採用30 wt% Co3O4/Al2O3催化劑與模擬苯乙烯廢氣在不同反應條件下反應,測試催化劑在不同操作條件(苯乙烯濃度、空間流速、氧氣濃度)下的反應性。在參數實驗中,結果顯示由於活性點位飽和,催化劑的轉化率會隨著苯乙烯濃度的增加而降低。當空間流速變低時,相同溫度下的苯乙烯轉化率越來越高,在較低溫度下活性點位達到飽和。在氧氣濃度的參數實驗當中,除了0% O2外,其他比例的氧濃度條件下苯乙烯轉化率幾乎相同,因為1%的氧氣已能滿足100 ppm苯乙烯氧化所需要的氧氣含量。在失活試驗中,研究了在150、175和200°C下催化性能的退化。之後,通過XRD、BET、SEM、SEM-EDS和EA研究了催化劑使用前後的差異。結果顯示,30 wt%的Co3O4/Al2O3在催化失活試驗後仍處於Co3O4狀態。該催化劑在反應溫度從150℃提高到200℃時具有更優異的耐久性,並且在較高溫度下可以減少氧化苯乙烯引起的積碳。

    In this study, one of typical aromatic VOCs, styrene was chosen as the target pollutant. A fixed bed reactor system for catalytic oxidation of styrene was established. A series of different types of catalysts were prepared by incipient wetness impregnation method. The prepared catalysts were reacted with styrene in a fixed bed reactor under a basic condition (100 ppm styrene, 10,000 hr-1 and 21% O2). Co3O4/Al2O3 was the most effective catalyst among them, and the optimal content of Co3O4 was 30 wt%. In TGA experiment, the weight of Co(NO3)2·6H2O was reduced to 27.6% by air in 400°C. The 30 wt% Co3O4/Al2O3 catalyst was used to react with simulated styrene exhaust gas to investigate the activity of catalyst under various operation conditions. In parameter experiments, results showed that conversion of styrene by 30 wt% Co3O4/Al2O3 would decrease with increasing styrene concentration due to their active sites saturation. When space velocity became lower, the conversions at the same temperature were getting higher and reached saturation at lower temperature. In the parameter experiment of oxygen concentration, except for 0% O2, the conversion remained almost the same under all other oxygen concentration, because 1% oxygen already meets the oxygen content required for 100 ppm styrene oxidation. In the deactivation test, the degradation of catalytic performance at 150, 175, and 200°C was studied. After that, the properties difference before and after the use of the catalyst by XRD, BET, SEM, SEM-EDS and EA were investigated. The results showed that the 30 wt% Co3O4/Al2O3 was still in the Co3O4 state after the catalytic deactivation test. The catalyst had better durability when the operating temperature was raised from 150°C to 200°C, because it could reduce the carbon deposition caused by partial oxidation of styrene at higher temperature.

    摘要 ii Abstract iii Content v List of tables ix List of figures xi Chapter 1 Introduction 1 1-1 Motivation 1 1-2 Objectives 3 Chapter 2 Literature and Review 4 2-1 Introduction of VOCs 4 2-1.1 Definition of VOCs 4 2-1.2 The main source of VOCs 7 2-1.3 Influence of VOCs 9 2-2 Characteristics of styrene 11 2-2.1 Property of styrene 11 2-2.2 Sources and use of styrene 14 2-2.3 Production of styrene 14 2-2.4 Hazard of styrene 15 2-3 Control methods of VOCs 17 2-4 Catalytic oxidation 19 2-4.1 Characteristics of catalytic oxidation 19 2-4.2 Mechanisms for catalytic oxidation 20 2-4.3 Stoichiometric chemistry of catalytic oxidation 22 2-4.4 Impact factor of catalytic oxidation activity 23 2-5 Characteristics of catalyst 26 2-5.1 Mn-based catalyst 26 2-5.2 Ni-based catalyst 27 2-5.3 Co-based catalyst 27 2-6 Preparation of catalyst 29 2-6.1 Mechanical mixing 29 2-6.2 Co-precipitation 29 2-6.3 Sol-gel 29 2-6.4 Incipient wetness impregnation 30 2-6.5 Freeze granulation 30 2-7 Deactivation of catalyst 31 2-7.1 Fouling 31 2-7.2 Sintering 32 2-7.3 Losses of active sites 33 2-7.4 Poisoning 33 2-8 Catalytic oxidation reaction kinetics 35 2-8.1 Plug flow reactor 37 2-8.2 Catalytic kinetics model 39 2-8.3 Arrhenius equation 45 Chapter 3 Material and Method 46 3-1 Experimental methods 46 3-1.1 Experimental design 47 3-1.2 Experimental process 48 3-2 Experimental equipment 50 3-2.1 Experimental materials 50 3-2.2 Experimental facilities 51 3-2.3 Analyzer 57 3-3 Preliminary experiment 63 3-3.1 Preparation of catalyst 63 3-3.2 Calibration curve preparation 65 3-3.3 Leakage proof of the system 66 3-3.4 Stability test of the exhaust gas simulation system 66 Chapter 4 Results and Discussion 68 4-1 Characteristic of catalysts 68 4-1.1 Thermogravimetric Analysis (TGA) 68 4-1.2 Catalytic effect 72 4-1.3 BET surface area analysis 75 4-1.4 X-ray diffraction (XRD) analysis 78 4-1.5 Scanning electron microscope (SEM) analysis 80 4-1.6 Scanning electron microscope with energy dispersive spectroscopy (SEM-EDS) analysis 83 4-1.7 Inductively couple plasma optical emission spectrometry (ICP-OES) 86 4-2 Operating parameters experiment 87 4-2.1 Styrene concentration 88 4-2.2 Space velocity 89 4-2.3 Oxygen concentration 90 4-3 Influence of catalyst deactivation on styrene conversion 93 4-3.1 Catalytic deactivation test 93 4-3.2 X-ray diffraction (XRD) analysis 95 4-3.3 BET surface area analysis 98 4-3.4 Scanning electron microscope (SEM) analysis 103 4-3.5 Scanning electron microscope with energy dispersive spectroscopy (SEM-EDS) analysis 106 4-3.6 Elemental analysis (EA) 110 4-4 Kinetics 111 4-4.1 Power-rate law 111 4-4.2 Mars&Van-Krevelen (MVK) model 117 4-4.3 Langmiur-Hinshelwood model 120 Chapter 5 Conclusion and Suggestion 128 5-1 Conclusion 128 5-2 Suggestion 130 Chapter 6 Reference 131

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