| 研究生: |
劉泰翔 Liu, Tai-Hsiang |
|---|---|
| 論文名稱: |
硫化條件及熱電結晶效應對銅-(鋅)-錫-硫光伏材料特性及界面行為研究 Sulfurization and Thermoelectric Crystallization Effect on Structural Characteristics and Interface Behaviors of Cu-(Zn)-Sn-S Photovoltaic Materials |
| 指導教授: |
洪飛義
Hung, Fei-Yi |
| 學位類別: |
博士 Doctor |
| 系所名稱: |
工學院 - 材料科學及工程學系 Department of Materials Science and Engineering |
| 論文出版年: | 2021 |
| 畢業學年度: | 109 |
| 語文別: | 中文 |
| 論文頁數: | 120 |
| 中文關鍵詞: | CZTS 、薄膜 、硫化 、熱處理 、電致結晶 、界面 |
| 外文關鍵詞: | CZTS, Thin-film, Sulfurization, Thermal annealing, electrical-induced crystallization (EIC), Interface |
| 相關次數: | 點閱:173 下載:0 |
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CZTS (Cu2ZnSnS4)為近十幾年來薄膜太陽能領域常見之應用材料,其結構為Kesterite四方晶系,前身為CIGS (CuInxGa1-xSe2),為克服其In、Ga材料昂貴且難以獲得問題,而演變替代的新世代薄膜太陽能光伏層。在CZTS四元系統概念下,本研究首先以簡化之三元系統CTS (Cu2Sn3S7)使用粉體混膠旋轉塗佈法成膜,並於不同硫化條件下對材料本質作光伏特性探討。其後,對於CZTS四元粉體系統作金屬單元、二元之200°C硫化,探討個別以及混合金屬元素在相對低溫之下,硫化反應發生時之相結構變化。
從三元系統CTS實驗結果得知,在不同溫度的熱處理條件下,薄膜表面形貌以及相組成均呈現不同趨勢成果。其中500°C硫化熱處理條件,無論在形貌、相組成以及光伏特性皆為最佳。此硫化熱處理試片於CTS與Mo基板間約有38nm之IMC,由解析得知其為CTS與Mo基板共同之硫化界面層。500°C硫化雖為CTS/CZTS最佳成相溫度,但為更清楚瞭解CZTS系統中各金屬在硫化過程的化合表現,因此以較低硫化熱處理條件(200°C)對Cu, Zn, Sn元素進行粉體硫化,探討金屬元素在硫化環境中的各別反應機制。
由單、二元金屬硫化的各種光學及相結構分析可知,硫化反應的發生趨勢,與Cu高度相關,Sn次之,Zn最低。在200°C相對低溫硫化條件下,在二元金屬硫化相成份中亦發現少許之三元(Cu-Sn-S)硫化相,可知在相對低溫下,Cu與Cu-Sn主導硫化反應發生的優先次序。
最後,依據Cu與S高度依存的特性,可使Mo基板在硫化過程避免生成過厚MoSx硫化層,同時考量抑制Cu在硫化熱處理過程中熱擴散而對其上n層(ZnS)的擴散汙染效應,因此設計三明治堆疊法Cu/Sn/Zn堆疊薄膜,分別以熱處理、電致結晶兩種方式,探討在熱能以及電子流驅動之下,Cu原子擴散以及金屬層間的界面行為。從實驗結果得知,在210°C熱處理條件下,Cu全面性擴散可跨越Sn層達表面Zn層,因熱效應全面完整反應,使得三明治結構層產生界面金屬間化合相Cu6Sn5及Cu5Zn8;而電致結晶(EIC)的處理試驗,Cu擴散量明顯受抑制,Cu-Sn界面主要生成Cu3Sn而非Cu6Sn5,由於電阻優選路徑,只有局部因較大電流產生較高焦耳熱之路徑,Zn-Sn界面產生局部島狀Cu5Zn8而非全面性成長。因此得知,在相對低溫之下,電子流主導Cu原子擴散方向,至溫度夠高時,Cu的擴散可克服電子遷移方向而成為擴散主導機制,相關數據可提供光伏產業應用參考。
Under sulfurization mechanism, the compound reaction of the two elements Cu and S is closely related both the CTS and CZTS system. The existence and distribution of Cu atoms in the multi-element system determines the extent and area of sulfurization by S atoms. In the CTS ternary system, under the fixed element material ratio (atomic ratio Cu:Sn:S = 2:3:7), the sulfurization treatment at 500°C has the best crystallization and photoelectric properties. In the sulfurization process of CZTS quaternary at 200°C, a Cu-Zn compound phase will also be formed. Therefore, under the trend that CuS and Cu5Zn8 are relatively stable, the Cu-Zn-S ternary phase is not easy to form. The Cu-Sn compound has a higher free energy than the Cu-Zn compound, and Sn atoms are slightly easier to combine with sulfur atoms than Zn atoms. Based on these two factors, it is deduced that during the sulfurization process, the Cu-Sn-S sulfide phase is likely to be preferentially generated at Cu-Sn interface than Cu-Zn interface. For the diffusion behavior of copper atoms in the Zn-Sn-Cu sandwich structure, Cu is the most prominently driven by heating and electric effects, followed by Sn atoms, and Zn atoms are the least affected by heating and electric effects.
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