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研究生: 陳威廷
Chen, Wei-Ting
論文名稱: 以光學輪廓感測器檢測鋼軌磨耗
Inspection of Rail Wear with Optical Profilometer
指導教授: 郭振銘
Kuo, Chen-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 79
中文關鍵詞: 光學感測器鋼軌磨耗波狀磨耗EN-13231ISO3095
外文關鍵詞: Rail wear, Optical Profilometer, corrugation, EN-13231, ISO3095
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  • 軌道運輸的發展帶來了相當的便利性,但軌道系統在長期運行下,鋼軌的斷面磨耗以及波狀磨耗造成了一定的行車安全與震動噪音等影響。因此定期的檢測鋼軌磨耗並以磨耗結果制定養護目標就顯得非常重要。目前的軌道檢測多仰賴國外的量測儀器與技術,國內自主的研發能力方面尚有許多不足。
    本研究嘗試將光學輪廓感測器與旋轉編碼器,結合在實驗室自製的軌道檢測台車上,並以此作為量測磨耗的工具,以量測結果加上資料後處理計算出鋼軌的斷面磨耗與波狀磨耗。並以簡易的磨耗測定器以及波狀磨耗量測儀的量測結果進行比較及驗證。
    於成功大學試驗軌的動靜態測試中,觀察到此系統可符合EN-13231斷面磨耗的量測精度要求,可達毫米等級以下,然而ISO3095波狀磨耗的精度要求非常嚴苛,為微米等級,量測精度不足的情況下無法得到正確的波長譜。而於台鐵沙崙支線的量測結果中,顯示出以本研究的量測方式,足以觀察到現地彎道段,新舊鋼軌與高低軌的斷面磨耗變化趨勢並可比較其差異,而波狀磨耗的部分仍無法得到現地較嚴重波狀磨耗的特徵波長。

    Rail wear is a problem caused by the interaction of rail and wheel. The rail wear grows with the transportation, which would gradually lead to the vibration and the noise problems. Therefor a wear measuring method plays an important role for rail maintenance. Since we do not have our own technique in Taiwan and the systems widely used in railway industries are usually expensive and complicated.
    In this work, we assemble an optical profilometer and the encoder to build a simple track inspection trolley. Use this trolley to capture the data of rail profile and try to compute the rail wear and rail corrugation after analysis. Then compare the results with the Corrugation Analysis Trolley(CAT) and wear measuring instrument to check the accuracy and the precision is enough or not.
    In the test in NCKU showed that the system can achieve the precision to millimeter, which can satisfy the requirement of measuring transverse profile in standard EN13231. But the rail corrugation need to have the precision small than micrometer in order to find the wavelength of corrugation in the form of standard ISO3095. And the test in the track of Taiwan Railways Administration(TRA) Shalun Line showed that the system can find the wear variation between high rail and low rail in the curve. But the correct corrugation wavelength spectrum still not be found due to the precision.

    摘要 I EXTENDED ABSTRACT II 誌謝 VII 目錄 VIII 表目錄 X 圖目錄 XI 第一章 緒論 1 1.1 研究動機及目的 1 1.2 文獻回顧 2 1.2.1 斷面磨耗量測技術 2 1.2.2 波狀磨耗量測技術 4 1.3 研究方法與流程 6 第二章 相關理論與規範 8 2.1 磨耗相關理論 8 2.1.1 斷面磨耗 8 2.1.2 波狀磨耗 12 2.1.3 處置方式 16 2.2 磨耗相關規範 18 2.2.1 1067公厘軌距軌道橋隧檢查養護規範 18 2.2.2 EN13231-3:2012 19 2.2.3 ISO3095:2005 20 2.2.4 EN15610:2009 21 2.3 分析計算相關理論 22 2.3.1 1/3八音度倍頻 22 2.3.2 時域分析法計算不整度波長譜 24 第三章 研究方法 25 3.1 量測設備建置 25 3.1.1 軌道檢查台車 25 3.1.2 波狀磨耗量測儀 31 3.1.3 鋼軌磨耗測定器 33 3.2 設定與資料處理 34 3.2.1 鋼軌斷面擷取 35 3.2.2 里程換算 38 3.3 磨耗計算 40 3.3.1 標準斷面 40 3.3.2 斷面磨耗計算 42 3.3.3 波狀磨耗計算 46 第四章 磨耗量測實驗 50 4.1 成大試驗軌實驗 50 4.1.1 靜態測試 52 4.1.2 動態測試 55 4.1.3 試驗軌結果討論 58 4.2 台鐵沙崙線實驗 61 4.2.1 實驗規劃 61 4.2.2 斷面磨耗量測成果 64 4.2.3 波狀磨耗量測成果 72 第五章 結論與建議 76 5.1 結論 76 5.2 建議 77 參考文獻 78

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