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研究生: 廖文寧
Liao, Wen-Ning
論文名稱: 以指標Spk建構有限次數之重複允收抽樣計畫
Repetitive acceptance sampling plan based on process capability index Spk with limited sampling times
指導教授: 胡政宏
Cheng-Hung, Hu
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2024
畢業學年度: 112
語文別: 中文
論文頁數: 48
中文關鍵詞: 製程能力指標製程能力分析允收抽樣計畫指標Spk
外文關鍵詞: Process capability index, Acceptance sampling plan, Index Spk, Process capability analysis
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  • 品質管理為企業取得競爭優勢之關鍵要素,在產品供應鏈中品質是一個環環相扣的過程,企業若能向供應商穩定獲取高品質水準物料,可提升良率降低成本在下游提升品牌聲譽與顧客忠誠度,建立穩定的供應關係,減少供應風險。抽樣計畫檢驗為現今主流的允收管制模式,抽樣計畫伴隨著可控的風險能大量節省時間資源,而傳統的重複抽樣計畫雖然平均樣本數相較單次低,但會有無限重複檢驗的可能,導致企業的品管行政管理徒增風險與成本。本研究旨在提出一種基於最佳化的方法,透過變數來設計基於製程能力指標Spk之限制次數重複抽樣計畫,以保證允收貨品的良率與品管成本之平衡,以最小化平均樣本數來達成降低成本的目標,同時考慮消費者風險與生產者風險所產生的約束。並建立演算法使其能在實例上被應用驗證,實例應用驗證顯示二次抽樣計畫在樣本數方面整體優於單次,且生產者、消費者風險越低就越表現出其在降低樣本數上的優勢。允收抽樣計畫結合製程能力指標能更全面性的衡量貨批品質,尤其是在要求高良率的科技業製造環境,Spk指標能提供精準的對應良率,而原物料昂貴的單位成本使企業對原物料品質更謹慎,追求降低生產者、消費者風險與抽樣樣本數,在此同時給予恰當的限制次數能使行政管理更穩定,限制次數重複允收抽樣計畫為更具有經濟效益的選擇。

    Quality management is crucial for enterprises to gain a competitive advantage. In the product supply chain, maintaining quality is an interconnected process. Consistently sourcing high-quality materials from suppliers enables companies to enhance yield rates, reduce costs, bolster brand reputation, and increase customer loyalty, thereby reducing supply chain risks. Sampling inspection plans are the primary method of acceptance control, significantly saving time and resources with manageable risks. Traditional repeat sampling plans, while having a lower average sample number compared to single sampling plans, risk infinite repeat inspections, thus increasing administrative and management costs. This study proposes an optimized limited-repetition sampling plan based on the process capability index Spk. This approach balances the yield rate of accepted products with quality control costs, aiming to minimize the average sample number while considering consumer and producer risk constraints. An algorithm is developed to validate this method in practical scenarios. Validation indicates that double sampling plans generally outperform single sampling plans in reducing sample numbers, especially as producer and consumer risks decrease.

    摘要 I 誌謝 VI 目錄 VII 表目錄 IX 圖目錄 X 第一章 緒論 1 1.1研究背景 1 1.2研究動機與目的 2 1.3研究範圍與限制 2 第二章 文獻探討 3 2.1製程能力指標 3 2.1.1 製程精確度 (Capability of precision,Cp) 3 2.1.2 製程能力指數 (Capability of Process,Cpk) 3 2.1.3 指標Cpm 4 2.1.4 指標Spk 4 2.2製程能力指標與製程良率之關係 5 2.3允收抽樣計畫(Acceptance sampling plan) 6 2.3.1 允收抽樣計畫種類 7 2.3.2 操作特性曲線(Operating characteristic curve, OC curve) 8 2.3.3平均樣本數(Average sample number, ASN) 8 2.4製程能力指標Spk結合抽樣計畫 9 2.5小節 11 第三章 有限次數之供應商允收重複抽樣計畫 13 3.1問題描述 13 3.2製程能力指標Spk結合抽樣計畫 14 3.3抽樣計畫建模 15 3.3.1參數符號與決策變數 15 3.3.2模型假設 16 3.3.3允收機率函數及樣本平均數函數 17 3.3.4 建構最佳化參數之數學模型 18 3.4模型求解 18 3.4.1 兩階段變數變化之關係 19 3.4.2 設定變數求解之上下界 21 3.4.3 演算法求解 21 3.5對稱規格假設之穩健性討論 23 第四章 案例與分析 25 4.1案例介紹 25 4.2個案分析 26 4.3抽樣計畫績效評估 28 第五章 結論與未來展望 33 5.1研究結論 33 5.2未來展望 33 參考文獻 35

    中文文獻:
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