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研究生: 褚偉泰
Chu, Wei-Tai
論文名稱: 油膜厚度控制於液靜壓迴轉台以可變量馬達驅動之研究
A Study on Oil Film Thickness Control in Hydrostatic Rotary Machine Driven by a Variable Hydraulic Motor
指導教授: 施明璋
Shih, Ming-Chang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 59
中文關鍵詞: 可變量液壓馬達轉速控制油膜厚度控制液靜壓導軌
外文關鍵詞: variable hydraulic motor hydrostatic guideway, speed control, oil film thickness control
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  • 在一般迴轉工作台中,迴轉台的驅動系統多為非直驅式,因此有齒隙、齒輪匹配、需潤滑、反應速度慢等缺點,而且當工作平台遭受負載時,會產生油膜厚度變化,進而影響轉速。此外,液靜壓迴轉台會因加工精度、同步分流泵的分流不均及各油室節流器的壓力不同等問題,導致各油室油膜厚度不均。
    本研究將針對傳統液靜壓迴轉台的缺失進行改善,針對油膜厚度不均勻的問題,將先使用同步分流泵進行初步分流,並在通往各個油室的管路上,使用比例壓力閥作初始油膜厚度的設定,進而使工作平台保持適當的油膜厚度及水平狀態,讓工作台能穩定的旋轉;另外,於迴轉驅動系統方面,本工作台將使用直驅式的可變量液壓馬達直接驅動工作台旋轉,以改善非直驅式馬達,有齒隙、齒輪匹配、需潤滑、反應速度慢等缺點,並且藉由改變排量來達到轉速控制與抵抗外部負載扭矩,同時藉由迴轉台的旋轉,補償因負載所造成的油膜厚度變化,藉由可變量液壓馬達速度控制的補償,能有效降低負載所帶來的油膜厚度變化。

    In a general hydrostatic guideway rotary working table system, the rotary driving system is usually not a direct type, so there are some disadvantages like backlash, the gear matching, lubrication, slow response and other shortcomings. When external load applied on the table, the oil film thickness will be decreased, so the rotary speed will be affected. Moreover, the initial oil film thickness of each chamber are not the same due to manufacture precision of hydrostatic guideway, unequal oil from spilt-flow dividers and uneven pressure of each restrictor.
    This study will improve the lacks of traditional hydrostatic guideway rotary system. One will use relief valves to regulate the initial oil film thickness and let it be the same. For the rotary driving system, one will use a variable displacement hydraulic motor as a direct type driving system to improve the lacks of a general non-direct one. By regulating the displacement of a hydraulic motor with a self-tuning fuzzy controller, one can control the rotary speed of working table and resist external load. Moreover, when external load applying to the table, it will decrease oil film thickness. With speed control compensation, it will improve the change of oil film thickness. The experimental results show that the variable hydraulic motor can resist external load and let the working table rotate at constant speed. When an eccentric load applies on the table, the variable motor will compensate the load torque and decrease the change oil film thickness.

    目錄 中文摘要 I Extended Abstract II 誌謝 VIII 目錄 IX 表目錄 XII 圖目錄 XIII 符號說明 XVI 第一章緒論 1 1-1前言 1 1-2 液靜壓迴轉工作台 1 1-2-1研究背景 1 1-2-2 供油系統 2 1-2-3 工作台迴轉驅動系統 4 1-3研究動機 5 1-4 研究目的 7 1-5 文獻回顧 7 1-6 本文架構 8 第二章 液靜壓迴轉台之系統架構與數學模型 10 2-1液靜壓迴轉台架構 10 2-2最佳化液靜壓導軌 11 2-3液靜壓迴轉工作台負載數學模型 13 2-4油壓缸負載系統 15 2-5液壓油供給系統 16 2-6直驅式可變量液壓馬達迴轉驅動系統 18 第三章 非線性控制器設計 26 3-1模糊控制理論應用簡介 26 3-2模糊控制器設計 32 3-3死區補償器設計 34 3-4自調式機制 36 第四章液靜壓迴轉工作台實驗方法與結果 38 4-1 液靜壓迴轉台初始油膜厚度設定 39 4-2液靜壓迴轉台平坦度於初始油膜厚度設定之影響 41 4-3可變量液壓馬達於液靜壓迴轉台之影響 44 4-3-1 速度估測 44 4-3-2可變量液壓馬達於液靜壓工作台轉速控制之影響 48 4-3-3可變量液壓馬達對液靜壓迴轉工作台油膜厚度之影響 52 第五章結論與建議 55 5-1結論 55 5-2建議 57 參考文獻 58

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