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研究生: 戴翊茜
Tai, I-Chien
論文名稱: 自動化機器人噴漆流程的設計與實施
Design and Implementation of a Fully Automated Robot Spray-Painting Process
指導教授: 馮重偉
Feng, Chung-Wei
學位類別: 碩士
Master
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2024
畢業學年度: 112
語文別: 中文
論文頁數: 125
中文關鍵詞: 全自動化建築資訊模型機器人系統混合實境技術
外文關鍵詞: full automation, Building Information Modeling, robotic systems, Mixed Reality technology
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  • 隨著全球勞動力短缺的加劇,尤其是在建築業中,台灣也面臨同樣的挑戰。少子化和人口老化導致勞動力供應減少,特別是在現場體力工和操作員方面更為明顯。即使管理職位人數有所增加,但現場實際操作人員的不足仍未解決,嚴重影響了施工效率和質量。同時,機器人技術的快速發展為解決這一問題提供了新的途徑,促使自動化和智能化技術在建築領域中的應用成為可能。
    為解決這一問題,本研究提出了一個自動化噴漆系統,結合機械手臂和移動平台,以提高建築工地的自動化水平。透過引入建築資訊模型(BIM)和數位雙生技術,即使在缺乏現場真實地圖情況下,也能夠預先規劃和準備工作,大幅簡化了前期準備工作,提升了整體效率。該系統通過精確的定位和導航,提高了施工質量和效率,減少了對人力的依賴。此外,本研究透過混合實境技術(MR)作為初始流程的輔助使用工具,以進一步優化流程設定,提升操作的精確性。
    該系統在移動及噴塗路徑上達到了預期目標,透過機器人操作系統(ROS)的高效應用,實現了自走車與機械手臂之間的高效串接與協同作業,展示了自動化技術在解決建築行業現場操作問題中的潛力,並且能夠達到解決勞動力短缺和提高施工效率的目標。在工地環境中,系統具備高度的自適應能力,能夠在複雜多變的環境中靈活操作,滿足多樣化的作業需求。以噴漆工程為例,自動化流程的實施不僅提升了作業效率,更確保了現場作業的安全性。本研究的成果顯示,透過技術整合與創新應用,可以有效解決噴漆重複性高作業,提高施工質量和效率,推動營建行業向無人智慧化方向邁進,為未來的建築工程帶來更多的可能性。

    With the intensification of the global labor shortage, particularly in the construction industry, Taiwan faces similar challenges. The declining birth rate and aging population have led to a reduced labor supply, especially among manual workers and operators. Although the number of managerial positions has increased, the shortage of on-site workers remains unresolved, severely impacting construction efficiency and quality. Simultaneously, the rapid advancement of robotics technology offers new solutions to these problems, promoting the application of automation and intelligent technologies in the construction sector.
    To address this issue, this study proposes an automated painting system that integrates robotic arms and mobile platforms to enhance the automation level of construction sites. By incorporating Building Information Modeling (BIM) and digital twin technologies, even in the absence of accurate site maps, the system can plan and prepare tasks in advance, significantly simplifying preliminary work and improving overall efficiency. The system achieves precise positioning and navigation, enhancing construction quality and efficiency while reducing reliance on manual labor. Additionally, this study utilizes Mixed Reality (MR) technology as an auxiliary tool in the initial process setup to further optimize the process and enhance operational accuracy.
    The system has achieved the expected goals in terms of movement and painting paths. Through the efficient application of the Robot Operating System (ROS), it realizes seamless integration and coordinated operation between the mobile platform and the robotic arm, demonstrating the potential of automation technology in addressing on-site operational challenges in the construction industry. The system exhibits a high degree of adaptability, capable of flexible operation in complex and variable environments to meet diverse operational needs. For instance, in painting tasks, the implementation of automated processes not only improves operational efficiency but also ensures the safety of on-site operations. The results of this study indicate that through technological integration and innovative applications, it is possible to effectively solve the repetitive and high-labor tasks in painting, enhance construction quality and efficiency, and advance the construction industry towards intelligent automation, bringing more possibilities for future construction projects.

    中文摘要 I Abstract II 誌謝 V 目錄 VII 表目錄 X 圖目錄 XI 第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 3 1.3 研究範圍與限制 4 1.4 研究流程 6 1.5 論文架構 8 第二章 文獻回顧 10 2.1 研究問題陳述 10 2.1.1 营建機器人實現全自動化之困難 10 2.1.2 高度定制化需求與標准化不足 11 2.1.3 系統集成與協同工作 12 2.2 BIM資訊與虛擬點雲應用 13 2.3 營建工程機器人之發展現況 16 2.3.1 機器人技術應用及發展趨勢 16 2.3.2 自適應機器人技術 18 2.4 機械手臂結合自走車 20 2.5 小结 24 第三章 研究方法及工具 26 3.1 研究方法流程圖 26 3.2 點雲模型建模工具 28 3.2.1 建築資訊模型建模工具 28 3.2.2 Cloud Compare 29 3.3 噴漆機器人開發工具 30 3.3.1 Hardware Architecture 31 3.3.2 Robot Operating System (ROS) 33 3.3.3 Rospy 34 3.3.4 Mirobot python sdk 34 3.3.5 Move Base 35 3.3.6 Relay 37 3.3.7 ROS TCP Endpoint/Connector 38 3.4 混合實境交互介面工具 38 3.4.1 Microsoft HoloLens 2 39 3.4.2 Unity 40 3.4.3 Mixed Reality Toolkit 41 3.4.4 Microsoft Visual Studio 42 第四章 建構全自動化噴漆機器人系統 44 4.1 研究架構 44 4.2 解析噴漆機器人自動化流程之需求 47 4.2.1 解析自動化噴漆工項流程需求 47 4.2.2 解析座標轉换與數據整合需求 49 4.2.3 解析自走車與機械手臂的整合需求 51 4.3 符合自動化之環境建置資訊及噴漆資訊導出 53 4.3.1 符合作業需求之BIM模型 54 4.3.2 噴漆機器人規劃資訊導出 56 4.4 自動化噴漆系統開發與整合 61 4.4.1 ROS通訊架構 61 4.4.2 開發機器人自動噴塗規劃演算法 65 4.4.3 混合實境輔助系統介面開發 71 4.4.4 小结 76 第五章 案例驗證 78 5.1 實驗介紹 78 5.2 規劃階段的資料處裡 81 5.3 封裝Unity MR專案 84 5.4 進行自動化噴漆流程於實驗性縮尺模型 87 5.5 實驗結果與分析 91 第六章 結論與建議 104 6.1 結論 104 6.2 未來研究建議 105 第七章 參考文獻 107

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