研究生: |
張貿傑 Chang, Mao-Chieh |
---|---|
論文名稱: |
最小成本訂單分配問題之研究—以IC設計公司為例 On Solving the Minimum Cost Order Allocation Problems- A Case Study of IC Design House |
指導教授: |
王逸琳
Wang, I-Lin |
學位類別: |
碩士 Master |
系所名稱: |
管理學院 - 工業與資訊管理學系碩士在職專班 Department of Industrial and Information Management (on the job class) |
論文出版年: | 2015 |
畢業學年度: | 103 |
語文別: | 中文 |
論文頁數: | 71 |
中文關鍵詞: | IC設計 、訂單分配 、委外加工 、整數線性規劃 、最小成本多元商品流量 |
外文關鍵詞: | IC design, Order allocation, Outsourcing, Integer linear program, Minimum cost multicommodity network flows |
相關次數: | 點閱:134 下載:25 |
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台灣的半導體產業舉世聞名,尤以IC設計與晶圓代工等技術見長。其中,台灣的IC設計業為節省人力與廠房設備折舊成本,大都以委外生產代工模式營運,導致委外代工在成本、時程與品質的有效控管十分重要。由於IC產品種類繁多,不同產品在其不同製程可能給不同供應商代工;而各供應商的不同製程可能又各有其不同的產能、成本與品質。如何能綜觀全局,在滿足品質與產能保證下,以最小總成本管控各類產品最佳的訂單指派分配,是台灣IC設計業營運模式的重大決策挑戰。
本研究以驅動IC設計公司TCP/COF產品之委外工單訂單分配為研究主題,將複雜的供應鏈多產品訂單網路分配問題視為一個具額外限制條件之最小成本多元商品流量問題,我們提出一個整數線性規劃模型,讓生產排程人員能在滿足生產品質要求與產能上限下,以最小總成本將各產品之各階原物料及半成品訂單分配給最合適的供應商,如此可大幅減少目前業界生管人員僅憑經驗手動分配訂單所造成的成本損失與誤判,又可分散風險,使公司獲取更多利益。
This thesis seeks an optimal order allocation in a supply chain network for an IC design house at Taiwan. The supply chain network is composed by layers of single commodity networks, where each layer network represents possible manufacturing processes and connections between eligible companies for manufacturing a single product.The current practice usually results in an ineffective solution since it is based on negotiation between the procurement staff and production control staffwithout integrated information in the costs, qualities and capacities of manufacturers.
Here we treat the entire manufacturing supply chain network as a multicommodity network flow network. We formulate an integer linear program which involves flow balance constraints to receive and ship materials and products, individual or integrated quality requirement constraints for manufacturing, andmanufacturing lower bound and capacity constraints for eligible companies. An integer flow variable is associated with each arc to represent orders shipped between companies. This problem is NP-hard, and we solve it by a state-of-the-art optimization solver on a PC.
Our mathematical model is easy to use. We have tested it on real-world data obtained from an IC design house for LCD.We also conduct sensitivity analysis to see the impacts of changing the capacity, manufacturing cost, quality requirement, manufacturing lower bound for each order, and adding or removing a company in the supply chain network. We conclude that our mathematical model is very useful to the semiconductor industry.
中文文獻
李超雄、黃劭彥、林琦珍、盧雁琳。2009。資訊科技能力、策略、供應鏈管理利益與企業經營績效之關聯性研究:以資源基礎理論觀點。臺灣企業績效學刊。第三巷第一期:1-24。
陳純德、范懿文、范錚強。2011。企業市場導向、關係投資及供應鏈流程整合能力對供應鏈管理績效影響之研究:資訊科技能力調節效果之探討。商略學報,第三巷第二期:81-99。
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