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研究生: 紀奕宏
Chi, Yi-Hung
論文名稱: 熱壓壓力及持溫時間對快速碳化製作碳/碳複合材料機械性質之影響
Effects of molding pressure and carbonization duration on mechanical properties of carbon/carbon composites prepared from fast carbonization process
指導教授: 朱建平
Ju, Chien-Ping
陳瑾惠
Chern Lin, Jiin-Huey
共同指導教授: 李國榮
Lee, Kuo-Jung
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 117
中文關鍵詞: 碳/碳複合材料熱壓壓力碳化持溫時間機械性質
外文關鍵詞: Carbon/carbon composites, Molding pressure, Carbonization duration, Mechanical properties
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  • 本研究以快速碳化製備PAN/phenolic resin碳/碳複合材料,並探討熱壓壓力及碳化持溫時間對此類材料體密度、孔隙率、微結構、機械性質及後續含浸效率的影響。
    實驗結果顯示,當碳化持溫時間由g min增加到i min時,試片體密度下降、孔隙率上升、含浸效率下降,然而,機械性質相近;當在熱壓壓力由a MPa增加到d MPa時,試片體密度上升、孔隙率下降、機械性質上升、含浸效率相近。
    綜合實驗結果發現,熱壓壓力d MPa、碳化持溫g min的碳/碳複合材料,具有最高之抗壓強度、較高之含浸效率,因此本參數為本研究最佳的製程參數。

    The effects of molding pressure and carbonization duration on density, porosity, microstructure, mechanical properties and densification efficiency of fast-carbonized PAN/phenolic resin-base carbon/carbon composites are investigated.
    The results indicate that the porosity of specimen increase as the carbonization duration increase from g min to i min, while the density and the densification efficiency of specimen decrease. Moreover, the density and the mechanical properties of specimen increase as molding pressure increase from a MPa to d MPa, while the porosity of the specimen decrease.
    Consequently, base on the highest compressive strength, and higher densification efficiency of all specimens, the carbon/carbon composite that molded for d MPa and carbonized during g min (T2-P4) has the best performance.

    摘 要 I Abstract II 誌謝 III 總目錄 IV 表目錄 IX 圖目錄 XI 第一章 前言 1 第二章 文獻回顧 3 2.1 碳/碳複合材料之發展 3 2.2 碳/碳複合材料之製程 4 2.2.1 預型材(preform) 4 2.2.1.1 碳纖維之介紹 4 2.2.1.2 基材種類及作用 7 2.2.1.3 碳纖維與基材間交互作用 8 2.2.2 穩定化(post-curing) 9 2.2.3 碳化(crbonization) 10 2.2.4 石墨化(graphitization) 13 2.2.5 緻密化(densification) 15 2.3 碳/碳複合材料之性質 17 2.3.1 碳/碳複合材料之高溫性質 18 2.3.2 碳/碳複合材料之機械性質 18 2.3.2.1 密度對機械性質的影響 19 2.3.2.2 熱解碳微結構對機械性質的影響 20 2.3.2.3 碳纖維含量對機械性質的影響 21 2.3.2.4 製程對機械性質的影響 21 2.3.3 碳/碳複合材料之磨潤性質 22 2.3.3.1 碳/碳複合材料之磨潤簡介 22 2.3.3.2 滑動磨潤簡介 23 2.3.3.3 石墨之磨潤行為 23 2.3.3.4 碳/碳複合材料磨潤研究 24 2.3.3.5 碳/碳複合材料磨耗機構 24 2.3.3.6 磨耗面型態之觀察及影響 25 2.3.3.7 製程參數之影響 26 2.3.3.8 磨耗試驗參數之影響 28 2.3.3.9 環境因素之影響 29 2.3.4 碳/碳複合材料之氧化及其防護 30 2.4 碳/碳複合材料之應用 31 第三章 實驗方法 51 3.1 實驗材料 51 3.1.1 基材(matrix) 51 3.1.2 強化材(reinforcement) 51 3.1.3 含浸材(impregnant) 51 3.2 實驗製程 52 3.2.1 材料準備 52 3.2.2 真空熱壓成型 52 3.2.3 穩定化 53 3.2.4 碳化 53 3.2.5 石墨化前處理 54 3.2.6 石墨化 54 3.2.7 真空緻密化含浸 54 3.3 性質量測及分析 56 3.3.1 重量量測 56 3.3.2 體密度及孔隙率量測 56 3.3.3 抗壓試驗 57 3.3.4 掃描式電子顯微鏡觀察 58 3.3.5 光學相機觀察 58 第四章 結果與討論 68 4.1 碳化持溫時間對碳/碳複合材料性質之影響 68 4.1.1 體密度變化量 69 4.1.2 孔隙率變化量 70 4.1.3 重量變化量 72 4.1.4 緻密化後含浸效率之比較 73 4.1.5 掃描式電子顯微鏡顯微組織觀察 73 4.1.6 機械性質之比較 74 4.2 熱壓壓力對碳/碳複合材料性質之影響 75 4.2.1 體密度變化量 75 4.2.2 孔隙率變化量 77 4.2.3 重量變化量 79 4.2.4 緻密化後含浸效率之比較 80 4.2.5 掃描式電子顯微鏡顯微組織觀察 80 4.2.6 機械性質之比較 81 4.3 綜合基本性質、機械性質之比較 81 4.3.1 體密度之綜合比較 82 4.3.2 孔隙率之綜合比較 82 4.3.3 含浸效率之綜合比較 82 4.3.4 機械性質之綜合比較 83 4.3.5 綜合比較 83 第五章 結論 111 第六章 參考文獻 113

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