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研究生: 吳承諺
Wu, Cheng-Yen
論文名稱: 迴轉式工具機液靜壓導軌最佳化設計應用灰關聯式田口基因法之研究
A Study on Optimal Design of a Hydrostatic Guideway by using HTGA/Gray method on Rotary machine tool
指導教授: 施明璋
Shih, Ming-Chang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 67
中文關鍵詞: 液靜壓導軌系統灰關聯田口基因
外文關鍵詞: hydrostatic rail system, HTGA/Gray
相關次數: 點閱:113下載:1
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  • 工具機產業是一個國家的樞紐工業,工具機產業與製造業存著密不可分的關係,工具機精益求精的發展,帶動製造業在生產效能及產品精度的表現,使工具機產業培養了最專業的人才與最密集的技術,工具機產業的發展帶動國家對外競爭力的影響不容忽視,也因此工具機產業被視為國家工業化程度的指標。台灣工具機產業憑藉彈性製造及應變的能力,以擅於為客戶訂製產品且物美價廉見長,具有組裝產能迅速及零件取得容易的優勢。因此為提升國內工具機產業於國際舞台之能見度並邁向高精度的趨勢,導軌的最佳化設計成為一大重點。
    本研究將設計一壓力均勻分佈之液靜壓導軌運用於中小型迴轉式工具機,透過具快速收斂、最少參數組合、多品質特性與全域性搜尋之灰關聯田口基因整合型最佳化法及有限差分數值計算方法,進行電腦模擬設計最佳的導軌構形,包括各油腔、回油槽尺寸參數與油腔數量配置,尋求具壓力均勻分佈的液靜壓導軌,有別於傳統液靜壓導軌油腔僅單一進油孔容易造成油腔內最高壓力集中於進油孔以及各油腔間回油槽尺寸間隔太大導致壓力分佈不均影響導軌性能。藉此獲得具高承載力、高剛性、高阻尼性及高平穩性之液靜壓導軌系統,並透過實驗的方式來驗證此系統的可行性及實用性。

    The machine tool is the hub of industry in a country, the machine tool industry and the manufacturing affect eachother. manufacturing has make progress because the excellence in the development of the machine tool that cultivated the most professional people with the most intensive technical. Led to the development of the machine tool industry, the impact of the country's competitiveness can not be ignored, therefore the machine tool industry is regarded as indicators of the degree of industrialization of the country, Taiwan's machine tool industry with flexible manufacturing and adaptability, good at customized products and known of inexpensive price, get advantage of assembled quickly and gain parts easily. For the visibility in the international, enhancing the domestic of machine tool trend towards high-precision rail optimized design has become a major focus. This study will design a uniform distribution of pressure hydrostatic rails apply to small and medium-sized rotary machine tool, with fast convergence, the least parameter combination of multiple quality characteristics and the global search, HTGA/Gray method and finite difference numerical methods, then simulation to design the best rail configuration. Different from the traditional hydrostatic rail, the maximum pressure of the oil chamber focused on a single into the hole and back to the sump size the interval too big lead into the hole, make the oil cavity pressure uneven distribution of impact rail performance. Get to take this with a high load capacity, high rigidity, high damping capacity and high stability of hydrostatic rail system through experimental way to verify the feasibility and practicality of this system.

    中文摘要 Ⅰ 英文摘要 Ⅱ 致謝 III 目錄 IV 表目錄 VII 圖目錄 IX 符號說明 XII 第一章 緒論 1 1.1 研究動機 1 1.2研究目的及方法 2 1.3文獻回顧 6 第二章 液靜壓導軌之數學模型與壓力分佈探討 10 2.1液靜壓導軌數學模型 10 2.2液靜壓導軌油槽數量與配置 13 2.3壓力均勻分布探討 15 第三章 液靜壓導軌之最佳化設計 18 3.1參數性能曲線比較與選擇 18 3.2田口理論 26 3.2.1液靜壓導軌應用田口理論 29 3.3 基因理論 37 3.3.1液靜壓導軌應用基因理論 41 3.3.1.1基因遺傳演算法適應函數的定義 43 3.3.1.2 基因遺傳演算法適應函數中其權重的選擇 48 3.4 灰關聯田口基因理論 50 3.4.1液靜壓導軌應用灰關聯田口基因理論 54 3.5模擬結果與比較 57 第四章 實驗結果與討論 59 4.1 實驗架構 59 4.2 性能量測 60 4.3 導軌性能結果比較與討論 62 第五章 結論與建議 63 5.1 結論 63 5.2 建議未來方向 63 參考文獻 64

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