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研究生: 蔡政霖
Tsai, Cheng-Lin
論文名稱: 應用逆向工程技術於虛擬三次元量測系統之發展
Research on Reverse Engineering Technology for Virtual Coordinate Measuring Development
指導教授: 黃聖杰
Hwang, Sheng-Jye
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 94
中文關鍵詞: 虛擬三次元量測逆向工程三角網格化座標軸定位
外文關鍵詞: reverse engineering, virtual CMM, mesh, registration
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  • 在現今產品的外形愈趨複雜,精度要求日漸提昇的情形下,量測檢驗的問題也因而更加地受到重視,為了快速精確地完成量測工作,除了硬體量測設備的精進之外,軟體的整合亦是極為重要,本論文的主要目的即在於發展一以軟體工程為架構之虛擬三次元量測系統,所謂的虛擬三次元量測系統,意指利用軟體工程及電腦快速運算的功能,用以分析由硬體量測獲得之外形資料,進行一般之幾何分析、工差分析,即以軟體技術達到三次元量測分析的各項功能。
    要發展虛擬之三次元量測系統,首先需要以量測得來之點資料,利用逆向工程之理論方法建立一虛擬元件以供檢測,本論文以三角網格架構,利用非接觸式掃瞄儀之掃描資料建立多面體架構的之樣品模型,首先需要對樣品做不同方向的掃瞄,以取得完整的量測資料,然後再透過資料座標定位、資料結合、平滑化、資料縫補等技術來建構模型。之後即可用所開發之虛擬三次元量測系統對此點資料做一般之幾何分析或工差分析,並可與原始設計之CAD模型進行比對,使用此一方法不但能減少產品之檢測時間,並可增加產品可靠度,進而提高產品之競爭力。

    In these days, the hardware of measurement has gotten lots of improvement. Therefore, it is not difficult to get large and accurate measuring data. To make the measurement quick and accurate, it is also important to care about the software development for handling the measuring data. So, it is a challenge to find a way to convert these data to useful information effectively today. The Virtual-CMM (Virtual Coordinate Measuring Machine) system provides a good solution for it. The Virtual-CMM that we made is a software to get the measuring information by analyzing the virtual part. The virtual part is based on the data points that scanned by any type of DME (dimensional measuring equipment ), such as laser scanner or CMM. It is polygen-based model established by the reverse engineering technique like surface meshing, data registration, data merging and smoothing.
    The main object of this paper is to develop a virtual measuring system. It provides general analysis function such as models alignment, tolerance analysis and model difference analysis.

    中文摘要 Ⅰ ABSTRACT Ⅱ 誌謝 Ⅲ 目錄 Ⅳ 圖目錄 Ⅶ 第一章 緒論 1-1 前言 1 1-2文獻回顧 3 1-2-1 掃描點資料三角網格化 3 1-2-2 掃描點資料定位 4 1-2-3 掃描點資料結合 9 1-3 研究目的與方法 11 1-4 本文組織 13 第二章 掃描點資料前置處理 2-1掃描點資料三角網格化 15 2-1-1掃描線點資料之三角網格化 16 2-1-2無順序點資料三角網格化 19 2-1-3無順序點資料建立三角網格測試 23 2-2掃描點特徵值計算 24 2-2-1斜率特徵計算 25 2-2-2曲率特徵計算 28 第三章 多組掃描點資料定位 3-1 手動方式點選定位 36 3-1-1直接點選法 36 3-1-2特徵點選法 39 3-2 資料點自動定位 40 3-2-1以幾何特徵點為基礎搜尋對應點 40 3-2-2自動定位轉換矩陣估算 45 3-3 資料點精確定位 53 第四章 網格資料結合 4-1 去除網格重疊區域 61 4-2 網格資料縫補 63 4-3 縫補網格平滑化 65 4-4 實例測試 67 4-4-1掃描點資料網格建立 67 4-4-2掃描點資料定位與結合 68 第五章 虛擬量測系統物件分析 5-1 虛擬元件分析 73 5-1-1真平度量測 73 5-2 虛擬元件與CAD模型之定位 77 5-2-1虛擬元件與CAD模型之初始定位 77 5-2-2虛擬元件與CAD模型之精確定位 78 5-3 虛擬元件與CAD模型曲面誤差分析 80 5-4 應用實例測試 82 5-4-1虛擬元件建構 82 5-4-2虛擬元件與CAD模型之定位 83 5-4-3虛擬元件與CAD模型曲面誤差分析 85 第六章 結論與未來展望 6-1結論 86 6-2未來研究方向 87 參考文獻 89

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