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研究生: 何思翰
Ho, Su-Han
論文名稱: 快速原型技術製造金屬澆鑄模具之複合粉末研究
Powder Compound Development for the Casting Mold Manufacturing with Rapid Prototyping Technology
指導教授: 賴維祥
Lai, Wei-Hsiang
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 55
中文關鍵詞: 澆鑄模具複合粉末粗胚粉末材料快速原型
外文關鍵詞: Casting mold, Powder compound, Green part, Rapid prototyping
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  •   快速原型系統的發展,提升了產品進入市場的速度,並加速企業研發新產品之腳步。各種快速原型系統中,三維噴印快速原型系統同時具有方便、迅速、容易、精確等優點。一般粉末噴印式快速原型系統以石膏或樹酯基材料為主之複合粉末,但於工業上石膏或樹酯基材料並不適合於製作金屬澆鑄模具,更有需要針對澆鑄模具用之粉末進一步的研究。
      本研究以粉末材料為出發點,設計具有不同成型機制之複合粉末,並可適用於目前本研究團隊所開發的三維噴印快速原型平台之上。本研究以矽酸鈉、硫酸鈣與二氧化矽三種材料為主體,以各種粉末性質之測量結果,諸如粉末粒徑分佈、粉末密度、流動性等,討論各種粉末配比與性質之間的關係。最後於三維噴印快速原型平台中測試其粉末之成型性與成型強度。本研究結果指出以矽酸鈉與二氧化碳反應具有提升原型粗胚強度(Green part)之功效,且其測試之強度值約1.3 MPa。此研究結果有助於提升三維噴印快速原型之材料應用,以及快速模具製造之發展。

     The rapid prototyping has speed up production, research and development. In all kinds of the rapid prototyping, the three dimensional printer (3DP) is convenient, quick, easy, and accurate in plaster-based rapid prototyping system. Generally, the gypsum-based powder is the familiar material to use in the plaster-based 3DP. Because of the plaster-based powder still can not produce all kind of the casting molds on the industry, it is necessary to develop the powder compound suitable to produce the casting mold.
     This study bases on powder material to design the powder compound which has two different reactive mechanisms. It will discuss the relation between the composition of the powders and the powder property, such as the powder particle size distribution, apparent density and angle of repose. From the result in this study, the strength of green part built by the reaction of both sodium silicate and carbon dioxide is risen to 1.3 MPa. This result is eminently and can spread the materials application in 3DP and the development in the casting mold production.

    授權書 簽署人須知 中文摘要 英文摘要 誌謝 目錄 I 圖目錄 III 表目錄 V 符號說明 VI 第一章 緒論 1  1-1前言 1  1-2文獻回顧 3   1-2-1快速原型回顧 3   1-2-2快速原型與快速模具之探討 10   1-2-3二氧化碳模 12  1-3研究動機 16 第二章 實驗設備與儀器 18  2-1粉末篩分機 18  2-2霍爾流動計 19  2-3粉末粒徑量測系統 19  2-4三維噴印快速原型系統 20  2-5微負荷萬能材料試驗機 23 第三章 實驗步驟與方法 24  3-1實驗矩陣設計 24  3-2 Insitec雷射繞射粒徑分析儀之量測操作 26  3-3視密度量測 26  3-4粉末流動性量測 28  3-5成型性實驗 29  3-6成型強度量測 30 第四章 結果與討論 32  4-1級配粒徑分佈 32  4-2粉末密度 35  4-3粉末安息角量測結果 43  4-4粉末成型性 46  4-5原型強度 48 第五章 結論 50 第六章 未來工作 52 參考文獻 53 自述 55

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