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研究生: 吳易修
Wu, Yi-Hsiu
論文名稱: 3D列印客製化頸護具設計軟體開發
Development of Computer-Aided Design Software for 3D-printed Customized Cervical Orthosis
指導教授: 方晶晶
Fang, Jing-Jing
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 109
語文別: 中文
論文頁數: 118
中文關鍵詞: 積層製造客製化護具電腦輔助設計
外文關鍵詞: additive manufacturing, customized orthosis, computer-aided design
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  • 頸護具被廣泛應用於醫療及運動中,過去市售頸護具大多以成人的平均尺寸進行設計,此種單一尺寸的護具往往無法符合於所有人的頸部體表幾何。3D列印客製化頸護具可解決頸護具尺寸不符合使用者身形的問題,雖然市售上有許多建模軟體可設計頸護具數位模型,但設計者需從無到有設計頸護具數位模型,除了設計過程繁瑣之外,也易因人為因素使設計頸護具的外形上有所偏差,造成頸護具的支撐效果有限。
    本研究開發一套電腦輔助軟體,根據復健科及骨科醫學專家知識建立頸護具設計標準,並將設計準則整合至軟體中,以半自動化方法建立框架式頸護具數位模型,提供一致的頸護具設計標準作業流程,並以力學分析軟體模擬頸護具的受力情況,找出符合安全性的頸護具厚度參數。本研究招募15名受試者,以人體試驗驗證客製化與市售頸護具的功效,固定性實驗結果顯示客製化頸護具的固定性較優,舒適度實驗顯示客製化頸護具與市售頸護具沒有顯著差異,但壓力感測實驗結果顯示客製化頸護具在左右顳骨乳突處有較大的壓力,故本研究針對實驗結果於軟體中調整頸護具設計方法,可以快速因應使用者需求作調整,兼顧客製化與設計彈性。

    Cervical orthosis is widely used in medical and sports. In the past, most of the commercially available cervical orthoses were designed to suit average-sized adults. Such single-size orthoses are often not suitable for everyone's neck. 3D-printed customized cervical orthosis can solve the problem where the size of the cervical orthosis does not fit the patient's neck shape. Although there are many commercial modeling software that can design cervical orthosis, the designer has to design the model from scratch. In addition to the cumbersome design process, it is also prone to deviations on the shape of the designed cervical orthosis due to human factors, resulting in a limited supporting effect.
    This study developed a computer-aided software to establish the design standards for cervical orthosis based on the knowledge of rehabilitation and orthopedic medicine expertise. The software integrates the design criteria of a cervical orthosis to a semi-automated method to generate a digital model of the cervical orthosis, thus provides a consistent standard operating procedure for cervical orthosis design. The strength of the cervical orthosis was analyzed on a mechanical analysis software to find its minimum thickness in order to meet the safety requirements. In this study, 15 subjects were recruited to verify the efficacy of customized and commercial cervical orthoses. The results from the fixation experiment showed that the customized cervical orthosis provides better immobility. The comfort test showed that there is no significant difference between the customized cervical orthosis and the commercial cervical orthosis. However, the pressure measurement experiment results showed that the customized cervical orthosis exerts greater pressure at the left and right mastoid processes. This study adjusted the design method of the cervical orthosis in the software according to the experimental results to meet the user’s requirements while combining customization and design flexibility.

    摘要 I 致謝 VII 目錄 VIII 圖目錄 XII 表目錄 XVII 第一章 前言 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 本文架構 4 第二章 文獻回顧 6 2.1 護具 6 2.2 電腦輔助設計軟體 10 2.3 設計數學方法 13 2.3.1 網格參數化 13 2.3.2 測地線 14 2.3.3 網格平移 17 第三章 頸護具設計需求 19 3.1 固定性需求 20 3.2 實用性需求 28 3.3 安全性需求 29 第四章 頸護具設計軟體開發 36 4.1 軟體開發流程 36 4.1.1 設計者需求 37 4.1.2 軟硬體需求 38 4.1.3 系統設計 39 4.2 設計流程 42 4.3 體表掃描 44 4.4 前處理 46 4.4.1 網格修復 46 4.4.2 頸護具特徵點 47 4.4.3 建立頸部坐標系 53 4.5 護具數位模型 55 4.5.1 護具樣板 56 4.5.2 護具中心路徑轉移 59 4.5.3 前後片範圍 63 4.5.4 厚度生成 65 4.6 平滑化 68 4.7 前後片交疊處 69 4.8 綁帶基座設計與定位 70 第五章 頸護具固定性與舒適性 74 5.1 固定性實驗 75 5.1.1 實驗設計 76 5.1.2 實驗結果 78 5.2 壓瘡風險評估 83 5.2.1 實驗設計 84 5.2.2 實驗結果 87 5.3 受試者使用經驗 91 5.3.1 問卷調查 91 5.3.2 調查結果 91 第六章 結論與未來展望 99 6.1 討論 99 6.2 結論 102 6.3 未來展望 104 參考文獻 106 附錄A 115 附錄B 117

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