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研究生: 張煒詮
Chang, Wei-Chuan
論文名稱: 微機電製作之霧化器於螢光性粒子製備之研究
Investigation of MEMS-Based Micro Atomizers for Fluorescent Particle Preparation
指導教授: 呂宗行
Leu, Tzong-Shyng
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 116
中文關鍵詞: 微型霧化噴嘴氣助式液助式螢光粒子
外文關鍵詞: micro atomizer, air-assisted spray, water-assisted spray, fluorescent particles
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  • 本研究運用微機電技術製作微型噴霧霧化器,以矽晶圓及派熱克斯玻璃經陽極接合,主要目的是快速大量製造螢光性微米級粒子於粒子影像測速儀(Particle Image Velocimetry,PIV)使用。本研究之霧化方式可分為氣體輔助式與液體輔助式,分別會導致粒子的表面形貌與製作過程的差異性,並於製造顆粒時發現改變霧化操作壓力和不同的溶質溶劑重量百分比濃度,會影響到粒徑大小與分佈,研究發現隨著霧化氣體操作壓力增加,Dv90及平均粒徑(SMD)有降低之趨勢。同時再輔以螢光顯微鏡及拉曼瑩光光譜儀證實其瑩光性質,並以高解析電子顯微鏡(SEM)照片顯現出粒子型貌特性。
    相較於傳統噴嘴,微型霧化器的製程時間相對快速、霧化操作壓力較低、設備和氣體消耗量方面花費成本較低,而本研究所製作出的螢光粒子與市售商品相較之下,其成本花費、取用便利性、及後續PIV觀測使用上,都不亞於市售商品。

    The study applies MEMS-based micro atomizer to manufacture micro fluorescent particles for Particle Image Velocimetry(PIV)application. In this thesis, micro atomizer is fabricated by using anodic bonding of Si wafer and pyrex glass 7740. Micro atomizers are operated in either air-assisted or water-assisted spray ways which leads to different results in surface morphology and particle size distribution respectively. It is found that the median mean diameters Dv90 of average particle sizes and Sauter Mean Diameter all decrease with the increase of operation pressure. Additionally, the particle size and distribution are greatly affected by different solvent weight percentage of solution. In the meantime, fluorescent particles are characterized by using fluorescence microscopy, Raman fluorescence spectrometer and scanning electron microscope. SEM images show the particles manufactured by water-assisted way have much better surface morphology than the particles with air-assisted way. Compared with traditional commercial aerosol atomizer, MEMS-based micro atomizer requires small amount of operating gas consumption which leads to lower cost in fabrication. The fluorescent particles fabricated in this research are comparable to the commercial fluorescent particles, but with a much lower cost.

    摘要 I Abstract II 誌謝 IV 目錄 V 表目錄 IX 圖目錄 X 符號說明 XVII 第一章 緒論 1 1-1 前言 1 1-2 霧化結構與方式 2 1-3 簡介 PIV 4 1-4 文獻回顧 8 1-4-1 霧化機制探討 8 1-4-1-1 液態的碎裂模式研究 9 1-4-1-2 霧化器設計相關研究 10 1-4-1-2-1 外混式霧化器相關研究 11 1-4-1-2-2 內混式霧化器相關研究 12 1-4-1-3 液滴之碰撞行為 13 1-4-2 乳化機制 13 1-5 研究動機與目的 17 第二章 霧化器設計與製程 29 2-1 霧化器晶片設計 29 2-2 霧化器晶片製程簡介 29 2-2-1 晶圓清潔 31 2-2-2 蝕刻遮罩薄膜沉積 31 2-2-3 黃光微影製程 32 2-2-4 遮罩溼式蝕刻 34 2-2-5 霧化器晶片流道蝕刻 34 2-2-6 溼式蝕刻去除薄膜 34 2-2-7 霧化器晶片切割 34 2-2-8 矽晶圓晶片與Pyrex glass 7740結合 35 2-3 陽極接合簡介 35 第三章 實驗設備與方法 47 3-1 實驗設備 47 3-1-1 霧化腔體設計 49 3-1-2 霧化器夾具設計 49 3-2 實驗量測儀器 49 3-2-1 Coulter-Sizer粒徑分析儀 50 3-2-2 高解析掃描式電子顯微鏡 50 3-2-3 微拉曼及微光激發光譜儀 51 3-3 實驗化學藥品 52 3-3-1 藥品簡介 52 3-3-2 藥品製備 55 3-4 實驗方法 56 3-4-1 霧化造粒 57 3-4-2 噴霧錐角(β)定義 60 第四章 實驗結果與分析 69 4-1 實驗理論分析 69 4-1-1 氣液質量比的效應 69 4-1-2 平均粒徑定義與計算 70 4-1-3 邵特平均直徑(d32)定義與粒徑參數說明 71 4-2 粒徑分析 72 4-2-1 界面活性劑對霧化影響 73 4-2-2 氣助式霧化粒徑分析 74 4-2-3 液助式霧化粒徑分析 78 4-3 產率分析 82 4-4 螢光效果觀測 83 4-5 拉曼分析 83 4-6 粒子表面型態觀測(SEM) 84 第五章 結論 110 參考文獻 113 自述 116

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