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研究生: 楊宏芫
Yang, Hong-Yuan
論文名稱: 結合5G與霧運算之擴增實境監控與遠端維護系統以CNC三軸加工機為例
Using 5G and Fog Computing in AR Surveillance and Remote Maintenance System: Three-Axis CNC-Machine as an Example
指導教授: 陳響亮
Chen, Shang-Liang
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 106
中文關鍵詞: 擴增實境5G霧運算狀態監控遠端維護
外文關鍵詞: Augmented Reality, 5G, Fog Computing, Status Surveillance, Remote Maintenance
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  • 近幾年AR在各個產業之應用相繼被提出,且都表明能夠有效提升工作效率,而在工業領域中常見的AR相關應用研究以維護最為熱門,因維護為產品生命週期中不可避免的部分,且主要為人工手動操作,導入AR可使人員更加了解現場狀況,避免因資訊不足而做出錯誤的判斷。但目前對於將AR導入工業場域尚存在許多問題需要克服,且隨著工業場域中的產線設備複雜化,所產生的數據也隨之增加,使得AR硬體於相關應用中所面臨的運算效能不足問題日益浮現。
    為此,本研究提出「基於5G與霧運算之擴增實境監控與遠端協作系統」,並以CNC三軸加工機為應用案例,以自行實現之AR演算法進行拆分,將標記識別、影像校正、影像渲染等高能耗運算部署於霧節點中,以5G網路確保AR設備與霧節點間的影像傳輸延遲,藉此解決AR硬體運算效能不足問題,並提升AR系統的可擴展性。
    為使維修任務順利進行,利用霧節點作為中繼站,將CNC感測數據、遠端維修平台等應用之數據整合於AR應用中,現場人員以CNC感測數據狀態可視化數據判斷設備異常,而遠端專家則透過遠端維修平台,在了解CNC設備異常後,以語音通話輔以虛擬標註之方式指導現場人員,使現場人員快速地透過遠端專家指導排除CNC設備異常。
    將AR運算拆分至霧節點後,以5G網路進行影像傳輸,其傳輸延遲低於20毫秒,且相較於AR設備本地端之影像處理運算效能至少提升28%,以此為基礎開發之監控與遠端維修系統,系統以209毫秒之頻率更新AR可視化數據,使現場人員可即時發現數據異常,且經測試後發現對於不熟悉CNC維護任務之使用者,有著30%之維修效率提升,證明本研究之AR遠端維修系統架構於工業場域之效益與可行性,並為AR導入工業應用提供一種解決方案。

    By deploying the image processing computation in the AR system in the fog node and using 5G network to ensure the image transmission delay between AR equipment and the fog node, we can solve the problem of insufficient AR hardware computing performance and enhance the scalability of AR system. We also develop AR monitoring and remote maintenance system based on this, using the fog node as a relay station to integrate and analyze data from CNC machines and remote maintenance platforms in the AR system. It enables field personnel to monitor CNC status and receive maintenance instructions from remote experts through AR devices, so that field personnel can quickly find CNC abnormalities and eliminate them immediately to reduce the additional cost caused by temporary downtime. This study uses 5G for image transmission to ensure that the latency is less than 20 ms and the image processing performance is at least 28% higher than that of the local side of the AR device. The monitoring system developed on this basis updates the AR visualization data at a frequency of 209 ms, and the maintenance assistance test conducted with this system shows that it achieves 30% improvement in maintenance efficiency for users who are not familiar with CNC maintenance tasks. These results demonstrate the effectiveness and feasibility of the AR remote maintenance system architecture in industrial settings and provide a solution for the introduction of AR into industrial applications.

    摘要 I 誌謝 IX 目錄 X 表目錄 XIII 圖目錄 XV 縮寫表 XVIII 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 3 1.3 研究目的 4 第二章 文獻探討 5 2.1 CNC設備維護 5 2.2 AR技術於設備遠端維護應用探討 6 2.3 工業物聯網中的霧運算技術與應用探討 10 2.4 AR應用開發 14 2.4.1 基於標記的影像姿態估計 15 2.4.2 3D影像渲染 18 第三章 研究方法 23 3.1 系統架構 23 3.2 AR霧運算服務 26 3.3 CNC感測數據AR可視化 29 3.3.1 感測數據之資料處理方法 30 3.3.2 資料處理結果之AR可視化 32 3.4 AR遠端維修介面 33 3.4.1 遠端維修介面建置與運作 34 3.4.2 遠端協作機制 36 第四章 系統實作與測試 37 4.1 系統硬體設備 37 4.2 AR霧運算服務實作與測試 42 4.2.1 影像分析功能模組建置 44 4.2.2 影像渲染功能模組建置 46 4.2.3 AR檢視器建置 48 4.2.4 AR設備與霧節點之網路連線環境建置與測試 50 4.2.5 AR霧運算影像處理效能測試 54 4.3 CNC感測數據AR可視化實作與測試 57 4.3.1 CNC感測數據擷取與傳輸 59 4.3.2 CNC感測數據處理 62 4.3.3 CNC感測數據AR可視化效能測試 66 4.4 AR遠端維修介面實作與測試 67 4.4.1 介面設計 69 4.4.2 模型製作與控制 73 4.4.3 遠端通訊 76 4.4.4 遠端維修執行流程 80 4.4.5 AR遠端維修介面效益測試與分析 83 第五章 結論 87 第六章 未來展望 88 參考文獻 90 附錄 96 附錄A 人員測試說明 96 附錄B CNC三軸加工機換刀流程 104

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