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研究生: 張仁豪
Chang, Jen-Hao
論文名稱: 高熵合金鍍層於不同氮通量之磨潤、機械、抗腐蝕性能及耐高溫性能及中介層變化之研究與銑削Inconel 718之應用
Tribological, mechanical, corrosion resistance, and high-temperature properties of high-entropy alloy coating under different nitrogen flux, interlayer modifications, and application in milling Inconel 718
指導教授: 蘇演良
Su, Yen-Liang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2025
畢業學年度: 113
語文別: 中文
論文頁數: 86
中文關鍵詞: 磨潤鍍層多元素粉末燒結高熵合金切削
外文關鍵詞: Tribology, Coating, Multi-Element Powder Sintering, High-Entropy Alloy, Machinability
相關次數: 點閱:3下載:1
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  • 本研究利用多元素粉末熱壓燒結靶(單一粉末顆粒內含 Al、Cr、Nb、Si、Ti 五種元素)以及鉬與鉭純金屬電弧熔煉靶,成功製備七元高熵合金鍍層 (AlCrNbSiTiMoTa)。透過調整氮氣通量 (0 ~ 25 sccm),鍍層依序命名為 RN0、RN10、RN15、RN20 及 RN25,並研究不同氮通量對鍍層結構的影響,進一步分析其機械性質、磨潤特性及抗腐蝕性能。為模擬 Inconel 718 鎳基合金切削過程中的高溫環境,鍍層經 950°C、1 小時的真空退火處理,退火後分別命名為 HRN0、HRN10、HRN15、HRN20 及 HRN25,以探討鍍層的熱穩定性。研究結果顯示,RN10 鍍層呈現非晶結構,而其餘鍍層均為 FCC 結構。經退火後,所有鍍層皆維持 FCC 結構。其中,RN15 鍍層在退火前表現出最佳的硬度與磨潤性能,且退火後硬度、附著性與磨潤性能皆進一步提升,主要歸因於退火後鍍層結構的緻密化提升了其強度。此外,本研究進一步探討中介層對 RN15 鍍層的影響,發現改用 Cr 中介層的 RN15-Cr 鍍層在附著性(>100N)與磨潤性能(1.76μm, 9.12×10⁻⁶ mm³/Nm)方面有顯著突破。然而,退火後的 HRN15-Cr 鍍層在硬度、附著性及耐磨耗性能均大幅下降,顯示其熱穩定性較差。在 Inconel 718 鎳基合金的銑削實驗中,分別使用裸刀、RN15 及 RN15-Cr 鍍層刀具進行測試。結果顯示,RN15-Cr 鍍層刀具的表現明顯差於其他兩者,與其較差的熱穩定性結果一致。而 RN15 鍍層刀具在完成 18 m 銑削實驗後,刀腹磨耗相較於裸刀減少 31.4%,證實 RN15 鍍層具有一定的刀具保護作用,能有效延長刀具壽命。

    A seven-element high-entropy alloy coating (AlCrNbSiTiMoTa) was deposited using a sintered multi-element powder target (Al, Cr, Nb, Si, Ti in one particle) and arc-melted Mo and Ta targets. By varying nitrogen flow (0–25 sccm), coatings RN0–RN25 were obtained. Their structure, mechanical properties, tribological behavior, and corrosion resistance were studied. To simulate high-temperature machining of Inconel 718, coatings were vacuum-annealed at 950 °C for 1 hour, renamed HRN0–HRN25. RN10 showed an amorphous structure, while others retained an FCC phase before and after annealing. RN15 showed the best pre-annealing hardness and tribological performance, which further improved post-annealing due to densification. Adding a Cr interlayer (RN15-Cr) enhanced adhesion and wear resistance, but post-annealing (HRN15-Cr) led to significant degradation, indicating poor thermal stability. Milling tests on Inconel 718 showed RN15-coated tools outperformed both uncoated and RN15-Cr-coated tools. RN15 reduced flank wear by 31.4%, confirming its durability and protective effectiveness.

    考試合格證明 I 中文摘要 II Extend abstract III 致謝 X 目錄 XI 表目錄 XIII 圖目錄 XV 第一章 緒論 1 第二章 理論探討與文獻回顧 3 2-1濺鍍系統 3 2-2高熵合金介紹 3 2-3高熵合金靶材製程 4 2-4六元以上高熵合金研究 4 2-5本研究選用元素 5 2-6鎳基合金加工特徵 6 第三章 實驗方法與步驟 8 3-1研究目的 8 3-2研究流程 8 3-3底材準備與鍍層製備 9 3-4實驗方法 14 3-4-1硬度試驗 14 3-4-2刮痕試驗 14 3-4-3鍍層結構與成分分析 14 3-4-4磨耗試驗 15 3-4-5電化學試驗 15 3-4-6鎳基合金銑削試驗 16 3-5實驗設備與廠商資訊 17 第四章 實驗結果與討論 19 4-1 鍍層斷面、表面特徵、鍍層厚度與表面粗糙度 19 4-2 鍍層機械性質 24 4-3 EDS元素成分分析 26 4-4 XRD鍍層結構分析 27 4-5 XPS化學鍵結分析 28 4-6 氮化矽球磨耗試驗 28 4-7 電化學試驗 41 4-8 第一階段最佳化濺鍍參數更改中介層之鍍層 42 4-8-1更改中介層之鍍層斷面與表面特徵 43 4-8-2 更改中介層之機械性質 46 4-8-3 更改中介層之鍍層EDS元素成分分析與線掃描分析 46 4-8-4 更改中介層之鍍層XRD 鍍層結構分析 49 4-8-5 更改中介層之鍍層XPS化學鍵結分析 50 4-8-6 更改中介層之鍍層之氮化矽球磨耗試驗 51 4-8-7更改中介層之鍍層之電化學試驗 55 4-9 披覆鍍層於刀具上之銑削測試 56 4-10 AlCrNbSiTiMoTa鍍層與其他文獻研究比較 58 第五章 結論 61 第六章 未來展望與發展 63 參考文獻 64

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