簡易檢索 / 詳目顯示

研究生: 林宗諺
Lin, Zong-Yan
論文名稱: 以電化學共鍍輔助製備含銅抗菌肥粒體不銹鋼的研究
Electrochemical co-deposition assisted copper-containing antibacterial ferritic stainless steel fabrication
指導教授: 劉浩志
Liu, Hao-Chih
共同指導教授: 蔡文達
Tsai, Wen-Ta
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2023
畢業學年度: 111
語文別: 中文
論文頁數: 85
中文關鍵詞: 合金共鍍430不銹鋼抗菌不銹鋼
外文關鍵詞: Alloy co-plating, Copper, Nickel, 430 stainless steel, Antibacterial stainless steel
相關次數: 點閱:61下載:1
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 肥粒體不銹鋼具有成本低廉、良好加工性及延展性等優點,為了製備含銅肥粒體抗菌不銹鋼,以電化學方法共鍍銅鎳合金,經過1050 ℃/12 hr高溫熱處理後成功讓銅滲入基材表面,製備出表面合金化抗菌不銹鋼,並透過電子顯微鏡觀察,在鄰近試片表面橫截面處發現富銅相析出,且具有抗菌效果。銅、鎳離子還原電位差異非常大,是造成合金共鍍較為困難的主因。本實驗中,電鍍採用三極系統,以飽和甘汞電極做為參考電極,白金電極作為輔助電極,430不銹鋼作為工作電極,利用恆電位儀(Potentiostat)進行循環伏安量測,觀察在不同電位下肥粒體不銹鋼表面之氧化與還原現象,實驗結果發現以0.5 M硫酸銅混合2 M胺基磺酸鎳作為電解液,隨著負電位提高,析鍍產物由銅轉為銅鎳合金,並藉由X光繞射儀(X-ray diffractometer)結果發現在負電位增加的過程中,銅之(111)繞射峰具有分離情況,說明後續鎳的析鍍使晶格發生變化。在-1.0 VSCE控制電位下得到銅鎳合金,其銅鎳組成比例約為4:1。以定電位方式進行電鍍試驗後,利用掃描式電子顯微鏡(Scanning electron microscope)觀察試片之鍍層形貌,以能量散射光譜儀(Energy-dispersive X-ray spectroscopy)分析鍍層的化學組成,發現銅鎳合金傾向以無序生長的樹狀結構(Dendritic structure)析鍍於基材表面,且越靠近枝晶末端,銅含量越高。樣品經低氧分壓高溫熱處理後,銅擴散進入基材中,由抗菌測試得知,抗菌效果隨著試片縱深深度增加而降低,耐點蝕能力也大幅下降。

    In order to prepare copper-containing fertilizer granular antibacterial stainless steel, copper-nickel alloy was co-plated by electrochemical method. After high-temperature heat treatment, copper was successfully infiltrated into the substrate. Through electron microscope observation, copper-rich phase precipitation was found in the cross-section of the piece surface, and has antibacterial effect. In this experiment, a three-electrode system was used for electroplating, with a saturated calomel electrode as a reference electrode, a platinum electrode as an auxiliary electrode, and 430 stainless steel as a working electrode, and potentiostat was used for cyclic voltammetry measurement and copper-nickel co-plating, After high-temperature heat treatment copper diffuses and antibacterial testing, it is found that the surface of the sample has a 99.9% antibacterial rate, while the corrosion resistance decreases due to the increase in copper content.

    摘要 i Extended abstract ii 圖目錄 xii 表目錄 xvi 第一章、前言 1 第二章、文獻回顧 3 2.1、電鍍 3 2.2、銅鎳共鍍 4 2.2.1、電化學特性 5 2.2.2、晶體結構分析 6 2.3、肥粒體不銹鋼 7 2.4、銅離子抗菌 8 第三章、實驗步驟 19 3.1、銅鎳共鍍 19 3.1.1、循環伏安 19 3.1.2、電鍍 20 3.2、高溫熱處理 20 3.3、抗菌實驗 21 3.4、耐蝕性質量測 22 第四章、結果與討論 30 4.1、銅鎳共鍍 30 4.1.1、循環伏安 30 4.1.2、電鍍偏壓與鍍層關係 31 4.1.3、銅鎳合金結晶形貌與沉積過程分析 33 4.2、滲銅熱處理 35 4.2.1、滲銅深度與趨勢 35 4.2.2、基材表面相轉變分析 37 4.2.3、富銅相析出觀察 38 4.3、抗菌測試 39 4.4、循環極化曲線 41 第五章、結論 77 第六章、參考文獻 79

    [1] I. Hong and C. H. Koo, "Antibacterial properties, corrosion resistance and mechanical properties of Cu-modified SUS 304 stainless steel," Materials Science and Engineering: A, vol. 393, no. 1-2, pp. 213-222, 2005.
    [2] M. Bahmani-Oskooee, S. H. Nedjad, A. Samadi, and E. Kozeschnik, "Cu-bearing, martensitic stainless steels for applications in biological environments," Materials & Design, vol. 130, pp. 442-451, 2017.
    [3] 赵荣达, 高崭, 孙乐兵, 张伟强, and 朱宏飞, "1Cr13Cu1. 5 马氏体不锈钢的微观组织和性能," 2006.
    [4] L. Ding et al., "Process and theoretical research on electroplating Cu–Sn alloys of low Sn," Journal of Applied Electrochemistry, vol. 51, no. 9, pp. 1287-1299, 2021.
    [5] J. Ge and Y. Yan, "Controllable multinary alloy electrodeposition for thin-film solar cell fabrication: a case study of kesterite Cu2ZnSnS4," IScience, vol. 1, pp. 55-71, 2018.
    [6] R. Schmidt and J. Gaida, "Cuprous ion mass transport limitations during copper electrodeposition," ChemElectroChem, vol. 4, no. 8, pp. 1849-1851, 2017.
    [7] N. D. Nikolić, L. Pavlović, M. Pavlović, and K. I. Popov, "Effect of temperature on the electrodeposition of disperse copper deposits," Journal of the Serbian Chemical Society, vol. 72, no. 12, pp. 1369-1381, 2007.
    [8] O. Al-Duaij, M. Abou-Krisha, and M. Attia, "Influence of the deposition temperature on the electrodeposition mechanism of Zn-Co-Fe alloy," Int. J. Electrochem. Sci, vol. 12, pp. 11972-11986, 2017.
    [9] M. Kamel, A. A. El_moemen, S. Rashwan, and A. Bolbol, "Electrodeposition of nanocrystalline copper deposits using lactic acid-based plating bath," ed: Metall, 2017.
    [10] A. W. Lothongkum and G. Lothongkum, "CLEANER PRODUCTION IN THE ADORNMENT ELECTROPLATING, THE DETERGENT POWDER, AND THE PHTHALIC ANHYDRIDE PLANTS."
    [11] X. Qiao, H. Li, W. Zhao, and D. Li, "Effects of deposition temperature on electrodeposition of zinc–nickel alloy coatings," Electrochimica Acta, vol. 89, pp. 771-777, 2013.
    [12] J. Xu, K. Yu, and Z. Zhu, "Synthesis and field emission properties of Cu dendritic nanostructures," Physica E: Low-dimensional Systems and Nanostructures, vol. 42, no. 5, pp. 1451-1455, 2010.
    [13] N. D. Nikolić, K. I. Popov, L. J. Pavlović, and M. Pavlović, "Morphologies of copper deposits obtained by the electrodeposition at high overpotentials," Surface and Coatings Technology, vol. 201, no. 3-4, pp. 560-566, 2006.
    [14] O. Marenych and A. Kostryzhev, "Strengthening mechanisms in nickel-copper alloys: A review," Metals, vol. 10, no. 10, p. 1358, 2020.
    [15] R. Qiu, X. L. Zhang, R. Qiao, Y. Li, Y. I. Kim, and Y. S. Kang, "CuNi dendritic material: synthesis, mechanism discussion, and application as glucose sensor," Chemistry of materials, vol. 19, no. 17, pp. 4174-4180, 2007.
    [16] R. Heckel, J. RICKETTS, and J. Buchwald, "MEASUREMENT OF THE DEGREE OF SEGREGATION IN MONEL 404 WELD METAL BY X-RAY LINE BROADENING," WELD J, vol. 44, no. 7, p. 332, 1965.
    [17] R. Doherty, E. Feest, and K. Holm, "Dendritic solidification of Cu-Ni alloys: Part I. Initial growth of dendrite structure," Metallurgical Transactions, vol. 4, no. 1, pp. 115-124, 1973.
    [18] S. Dündar, "Dendritic solidification in a copper nickel alloy," Turkish Journal of Engineering and Environmental Sciences, vol. 28, no. 2, pp. 129-134, 2004.
    [19] J. DuPont, J. Lippold, and S. Kiser, "Alloying additions, phase diagrams, and phase stability," Welding Metallurgy and Weldability of Nickel Based Alloys; John Wiley & Sons, Inc.: Hoboken, NJ, USA, pp. 15-43, 2009.
    [20] C. Czajkowski and M. Butters, "INVESTIGATION IN HARDSURFACING A NICKEL-COPPER ALLOY (MONEL400)," Brookhaven National Lab.(BNL), Upton, NY (United States), 2001.
    [21] J.-K. Chang, S.-H. Hsu, I.-W. Sun, and W.-T. Tsai, "Formation of nanoporous nickel by selective anodic etching of the nobler copper component from electrodeposited nickel− copper alloys," The Journal of Physical Chemistry C, vol. 112, no. 5, pp. 1371-1376, 2008.
    [22] M. Haciismailoglu and M. Alper, "Effect of electrolyte pH and Cu concentration on microstructure of electrodeposited Ni–Cu alloy films," Surface and Coatings Technology, vol. 206, no. 6, pp. 1430-1438, 2011.
    [23] D. Saranya, D. Velayutham, and V. Suryanarayanan, "Electrodeposition of Ni–Cu alloys from a protic ionic liquid medium-voltammetric and surface morphologic studies," Journal of Electroanalytical Chemistry, vol. 734, pp. 70-78, 2014.
    [24] B. Ali, S. M. Tasirin, P. Aminayi, Z. Yaakob, N. T. Ali, and W. Noori, "Non-supported nickel-based coral sponge-like porous magnetic alloys for catalytic production of syngas and carbon bio-nanofilaments via a biogas decomposition approach," Nanomaterials, vol. 8, no. 12, p. 1053, 2018.
    [25] H. Guo, Y. Chen, H. Ping, L. Wang, and D.-L. Peng, "One-pot synthesis of hexagonal and triangular nickel–copper alloy nanoplates and their magnetic and catalytic properties," Journal of Materials Chemistry, vol. 22, no. 17, pp. 8336-8344, 2012.
    [26] K. M. Ismail, A. M. Fathi, and W. A. Badawy, "The influence of Ni content on the stability of copper—nickel alloys in alkaline sulphate solutions," Journal of applied electrochemistry, vol. 34, no. 8, pp. 823-831, 2004.
    [27] L. Sun, C.-L. Chien, and P. C. Searson, "Fabrication of nanoporous nickel by electrochemical dealloying," Chemistry of materials, vol. 16, no. 16, pp. 3125-3129, 2004.
    [28] N. Ballot, F. Schoenstein, S. Mercone, T. Chauveau, O. Brinza, and N. Jouini, "Reduction under hydrogen of ferrite MFe2O4 (M: Fe, Co, Ni) nanoparticles obtained by hydrolysis in polyol medium: A novel route to elaborate CoFe2, Fe and Ni3Fe nanoparticles," Journal of alloys and compounds, vol. 536, pp. S381-S385, 2012.
    [29] M. K. Paek, K. H. Do, J. J. Pak, and M. Bahgat, "Synthesis and Magnetic Properties of Nanocrystalline Fe-Ni Alloys During Hydrogen Reduction of NiFe_2O_4," Journal of the Korean Institute of Metals and Materials, vol. 49, no. 1, pp. 52-57, 2011.
    [30] O. A. Cortez, F. J. Moura, E. de Albuquerque Brocchi, R. N. C. de Siqueira, and R. F. M. de Souza, "Fe-Ni alloy synthesis based on nitrates thermal decomposition followed by H2 reduction," Metallurgical and Materials Transactions B, vol. 45, no. 6, pp. 2033-2039, 2014.
    [31] A. Azizi and S. Sadrnezhaad, "Synthesis of Fe–Ni nano-particles by low-temperature hydrogen reduction of mechanically alloyed Ni-ferrite," Journal of alloys and compounds, vol. 485, no. 1-2, pp. 484-487, 2009.
    [32] M. Talati, M. Posselt, G. Bonny, A. Al-Motasem, and F. Bergner, "Vibrational contribution to the thermodynamics of nanosized precipitates: vacancy–copper clusters in bcc-Fe," Journal of Physics: Condensed Matter, vol. 24, no. 22, p. 225402, 2012.
    [33] Y. Chen, F. Liu, G. Yang, X. Xu, and Y. Zhou, "Rapid solidification of bulk undercooled hypoperitectic Fe–Cu alloy," Journal of Alloys and Compounds, vol. 427, no. 1-2, pp. L1-L5, 2007.
    [34] 東盟開發實業股份有限公司/財團法人成大研究發展基金會, "產學合作研究「馬氏體抗菌不銹鋼開發計畫」期末報告," 中華民國一一零年六月.
    [35] Y. Wen and J. Sun, "Effect of alloying element nickel on structural stability of FCC Fe-Cu precipitates studied by first-principles calculations," Zhongguo Youse Jinshu Xuebao/Chinese Journal of Nonferrous Metals, vol. 23, pp. 2840-2845, 01/01 2013.
    [36] J. S. Wróbel, D. Nguyen-Manh, M. Y. Lavrentiev, M. Muzyk, and S. L. Dudarev, "Phase stability of ternary fcc and bcc Fe-Cr-Ni alloys," Physical Review B, vol. 91, no. 2, p. 024108, 2015.
    [37] I. Ansara et al., "Phase diagrams for FE-CR-NI based alloys," ed: European Commission, 1996.
    [38] T. Gooch, "Heat treatment of welded 13% Cr-4% Ni martensitic stainless steels for sour service," Welding Journal-Including Welding Research Supplement, vol. 74, no. 7, p. 213s, 1995.
    [39] D. A. Rowley and B. Halliwell, "Superoxide-dependent and ascorbate-dependent formation of hydroxyl radicals in the presence of copper salts: a physiologically significant reaction?," Archives of Biochemistry and Biophysics, vol. 225, no. 1, pp. 279-284, 1983.
    [40] Y. Yoshida, S. Furuta, and E. Niki, "Effects of metal chelating agents on the oxidation of lipids induced by copper and iron," Biochimica et Biophysica Acta (BBA)-Lipids and Lipid Metabolism, vol. 1210, no. 1, pp. 81-88, 1993.
    [41] G. Grass, C. Rensing, and M. Solioz, "Metallic copper as an antimicrobial surface," Applied and environmental microbiology, vol. 77, no. 5, pp. 1541-1547, 2011.
    [42] L. Macomber and J. A. Imlay, "The iron-sulfur clusters of dehydratases are primary intracellular targets of copper toxicity," Proceedings of the National Academy of Sciences, vol. 106, no. 20, pp. 8344-8349, 2009.
    [43] J. S. Association, "Antibacterial products - Test for antibacterial activity and efficacy," 2010.
    [44] ISO, "Measurement of antibacterial activity on plastics and other non-porous surfaces," 2011.
    [45] "塑膠及非多孔表面抗菌性測定法," C. N. Standards, 2015.
    [46] T. Li et al., "Natural Berberine-Based Chinese Herb Medicine Assembled Nanostructures with Modified Antibacterial Application," ACS Nano, vol. 13, no. 6, pp. 6770-6781, 2019/06/25 2019, doi: 10.1021/acsnano.9b01346.
    [47] Z. Molenda et al., "The influence of the Cu2O deposition method on the structure, morphology and photoresponse of the ordered TiO2NTs/Cu2O heterojunction," Materials Research Express, vol. 6, no. 12, p. 1250b6, 2020.
    [48] B. D. Anderson and J. B. Tracy, "Nanoparticle conversion chemistry: Kirkendall effect, galvanic exchange, and anion exchange," Nanoscale, vol. 6, no. 21, pp. 12195-12216, 2014.
    [49] C. Y. Chi et al., "The precipitation strengthening behavior of Cu-rich phase in Nb contained advanced Fe–Cr–Ni type austenitic heat resistant steel for USC power plant application," Progress in Natural Science: Materials International, vol. 22, no. 3, pp. 175-185, 2012.
    [50] 李恒武, 张体宝, and 张体勇, "Observation and analysis of ε-Cu phase in the antibacterial austenite stainless steel containing Cu," 金属学报, vol. 44, no. 1, pp. 39-42, 2008.
    [51] M. Sun, W. Zhang, Z. Liu, and G. Wang, "Direct observations on the crystal structure evolution of nano Cu-precipitates in an extremely low carbon steel," Materials Letters, vol. 187, pp. 49-52, 2017.
    [52] M. Perez et al., "Low-temperature solubility of copper in iron: experimental study using thermoelectric power, small angle X-ray scattering and tomographic atom probe," Philosophical Magazine, vol. 85, no. 20, pp. 2197-2210, 2005.
    [53] S. W. Thompson and G. Krauss, "Copper precipitation during continuous cooling and isothermal aging of A710-type steels," Metallurgical and Materials Transactions A, vol. 27, no. 6, pp. 1573-1588, 1996.
    [54] K. Ishida, "Schaeffler-Type Phase Diagram of Ti-Based Alloys," Metallurgical and Materials Transactions A, vol. 48, no. 10, pp. 4990-4998, 2017.

    下載圖示 校內:2025-01-31公開
    校外:2025-01-31公開
    QR CODE