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研究生: 徐志豪
Hsu, Chih-Hao
論文名稱: 應用統計製程管制圖於量測系統分析之量具校正議題-以自行車鏈條製程為例
Applying the Statistical Process Control Charts to Measurement System Analysis for Measurement tools Calibration - A Case of Production in Bicycle Chains
指導教授: 張裕清
Chang, Yu-Ching
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系碩士在職專班
Department of Industrial and Information Management (on the job class)
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 44
中文關鍵詞: 管制圖量測系統分析重複性再現性貝氏分析機率分佈
外文關鍵詞: control chart, MSA, GR&R, Bayesian Analysis, probability distribution
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  • 一直以來工程師於製造過程分析時,透過統計製程管制(Statistical Process Control, SPC)進行監控,在量測結果分析前所得到的數據來源必須是可信的,隨著量測設備越來越精密的情況下,其設備之適用性及功能性亦成為企業選購時所參考之要件;本研究將以自行車鏈條製造廠之一量測機台為例,透過量測系統分析(Measurement System Analysis, MSA)與SPC之歷史資料帶入貝氏分析(Bayesian Analysis)方法,估算量測系統造成異常的機率,以有效達到確保量測品質之監控,係成為一值得探討之議題。首先,藉由SPC 及MSA 之歷史資料探討當SPC 發生異常通知時, ̅ 管制圖中製程發生異常平均數移動之變化量,以及量測設備異常所移動之變化量進而求得檢定力,接著使用貝氏分析方法列出製程出現異常後,對應量測機台機率分佈情況,並估算由量測系統所引起異常的機率,當某一機率分佈可能性相對較高時,則量測設備評估應進行校正作業;期望能盡早發現於量測設備校正週期期間,由量測系統所引起異常的機率。最後,量測系統應進行校正時,則以量測系統分析(Measurement System Analysis, MSA)中的穩定性、偏性、線性、重複性與再現性(Gauge Repeatability & Reproducibility, GRR)以及區別分類數(Number of Distinct Categories, NDC)以評估量測設備之適用性與其精密度,並進一步確定量測設備是否發生異常;期望提供相關人員一評估方法,以降低其異常所造成企業成本的損失。

    SPC (statistical process control) has been the main monitoring platform for manufacturing industry during their control processes, therefore the data source
    obtained must be very reliable before used for analysis. The applicability and functionality of measurement equipment have also become a key consideration when making a purchasing decision. Therefore, predicts the abnormal of
    measurement equipment will be worth exploring and discussing. This research applies with measurement equipment in a bicycle chain manufacturing industry,
    according to Bayesian analysis, we used the existing data of measurement system analysis (MSA) and SPC to forecast the risk of measurement abnormal in order to ensure the quality of manufacturing monitoring. First,we used the average of ̅control charts abnormal changed to investigate abnormal alarm of SPC combined with the abnormal change of measurement equipment to calculate the Power, next enumerated manufacturing process abnormal data with Bayesian analysis and distributed into each measurement equipment to calculate the abnormal frequency. Suggest doing a calibration when one of the measurement
    equipment with higher abnormal frequency. The result of the calibration should work in accordance with MSA, including stability、bias、linearity、repeatability、
    reproducibility and number of distinct categories to determine with suitable precision and accuracy. We provide a reference to aware of measurement abnormal which can help lower the cost.

    摘要 i Abstract ii 誌謝 v 目錄 vi 表目錄 viii 圖目錄 ix 第一章 緒論 1 第一節 研究背景 1 第二節 產業背景 2 第三節 研究動機 3 第四節 研究目的與範圍 4 第五節 研究架構 5 第二章 文獻探討 6 第一節 量測系統分析 6 一、重複性與再現性(GRR) 7 二、偏性與線性(Bias and Linearity) 9 三、區別分類數(NDC)與量具重複性與再現性(GRR) 10 四、精度與規格公差比值(P/T ratio) 12 第二節 GRR分析方法 12 第三節 GRR評估準則 14 一、精度與規格公差比值(P/T ratio) 14 二、NDC 與GRR 15 第四節 SPC與GRR 17 第五節 校正議題 18 第六節 小結 19 第三章 研究方法 20 第一節 貝氏分析 22 一、貝氏分析 22 二、管制圖與kσ移動量 22 第二節 數據收集與分析方法 23 一、穩定性(Stability) 24 二、偏性(Bias)與線性(Linearity) 25 三、量具重複性與再現性(GRR) 26 四、NDC與GRR分析結果 27 五、ANOVA方法 27 第六節 小結 28 第四章 個案分析與結果 29 第一節 量測設備 29 第二節 製程介紹 30 第三節 問題描述 30 第四節 貝氏分析 31 一、資料蒐集 31 二、管制圖與kσ移動量 32 三、貝氏分析 32 第五節 量測系統分析 34 一、穩定性分析 34 二、偏性與線性分析 35 三、GRR分析 35 第六節 小結 38 第五章 結論與建議 39 第一節 研究結論 39 第二節 未來研究與建議 40 參考文獻 41

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