| 研究生: |
馮彥云 Feng, Yen-Yun |
|---|---|
| 論文名稱: |
發展半導體工程鏈之在製品監控流程應用 Development of WIP Monitoring Process Applications in Semiconductor Engineering Chain |
| 指導教授: |
鄭芳田
Cheng, Fan-Tien 洪敏雄 Hung, Min-Hsiung |
| 學位類別: |
碩士 Master |
| 系所名稱: |
電機資訊學院 - 製造工程研究所 Institute of Manufacturing Engineering |
| 論文出版年: | 2008 |
| 畢業學年度: | 96 |
| 語文別: | 中文 |
| 論文頁數: | 90 |
| 中文關鍵詞: | 出貨配置 、在製品監控應用 、半導體工程鏈 、資料前處理 、產出推估 |
| 外文關鍵詞: | Shipping Allocation, Throughput Prediction, Data Quality, Semiconductor Engineering Chain, WIP Monitoring Application, Data Preprocess |
| 相關次數: | 點閱:110 下載:5 |
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現行半導體產業IC產品的生產係由多個專業廠商分工合作所完成,使得製造商(如IC設計公司)無法有效地控管分散於各個委外廠(如晶圓代工廠及封裝測試廠)的在製品。因此,本研究提出一個以製造商為中心的先進在製品管理系統(Advanced WIP Management System, AWMS)架構,主要包含了資料前處理、產出推估與出貨配置等三大功能模組。資料前處理模組具有資料驗證、資料萃取與轉換,以及資料品質確保等功能,可將委外廠所提供的原始在製品資料轉換成正確且易懂的資訊,以供製造商進一步分析與應用。產出推估模組可讓製造商利用委外廠所提供的在製品資訊,主動推估出委外廠的生產製造資訊,使製造商能正確、及時地進行生產管制。而出貨配置模組則可計算出最佳的出貨配置。本研究除了完成先進在製品管理系統架構之開發外,還設計與實作了其中之在製品資料前處理模組,以及各式功能之圖形使用者介面。最後我們以實際面板IC製造廠中的在製品資料進行系統功能測試,測試結果驗證了本論文所提資料前處理模組之有效性。相信本先進在製品管理系統架構將可應用於建構半導體工程鏈之在製品監控應用,進而使在製品資訊能在製造商、委外廠商及顧客間有效率地傳遞,以協助製造商有效地控管分散於各個委外廠之在製品,以及滿足客戶之需求。
In current Semiconductor industry, the production of ICs is completed collaboratively by several professional vendors, such as Design House, Foundry, and Assembly and Test House. The manufacturer, such as Design House, is incapable of effectively monitor the work in process (WIP) distributed in outsourcing factories, such as Foundry and Assembly and Test House. Therefore, this research proposes a manufacturer-centric advanced WIP management system (AWMS) framework, which includes a data preprocess module (DPM), a throughput prediction module (TPM), and a shipping allocation module (SAM). The DPM contains functions of data verification, data extraction and transformation, and data quality assurance. It can transform the raw WIP data, called historical WIP data, provided by outsourcing factories into correct and comprehensible information for the manufacturer to do further analyses and applications. The TPM will allow the manufacturer to predict the throughput information of the outsourcing factories based on the historical WIP data. In turn, the manufacturer can thus monitor and control the production correctly and in time. The SAM is able to compute optimal shipping allocation plans. In addition to the development of the AWMS framework, we design and implement the WIP data preprocess module and the graphical user interfaces of various functions. Finally, we apply real WIP data of TFT-LCD driver-IC factories to conduct functional tests. The testing results have validated the effectiveness of the developed DPM. It is believed that the proposed AWMS framework can be applied in constructing the WIP monitoring applications in semiconductor engineering chain such that the associated WIP data can be efficiently transferred among the manufacturer, the outsourcing factories, and the customers. This will facilitate the manufacturers to effectively monitor the WIP in their outsourcing factories and to satisfy the needs of their customers.
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