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研究生: 盧君豪
Lu, Chun-Hao
論文名稱: 工業燃燒爐甲烷–氫氣與甲烷–氨氣燃燒之化學反應器網路建模與低污染操作分析
Chemical Reactor Network Modeling and Analysis of Low-Pollution Operating Conditions for Methane–Hydrogen and Methane–Ammonia Combustion in Industrial Combustion Furnaces
指導教授: 伍芳嫺
Wu, Fang-Hsien
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 286
中文關鍵詞: 化學反應器網路甲烷/氫氣燃燒甲烷/氨氣燃燒燃料分級反應路徑分析氮氧化物排放
外文關鍵詞: chemical reactor network, secondary fuel lancing, methane-hydrogen combustion, methane-ammonia combustion, nitrogen oxide emissions
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  • 在淨零排放與工業燃燒設備低碳化需求下,氫氣(H₂)與氨氣(NH₃)被視為導入既有天然氣燃燒系統之重要無碳燃料。然而,H₂ 具有高反應性,可能改變火焰結構、自由基分佈與 NO 生成行為;NH₃ 則因反應性較低且含有燃料氮(fuel-N),使 NO、N₂O、NO₂ 與未燃氨之生成機制更加複雜。因此,本研究依據工業燃燒爐之火焰影像、幾何構型、二次燃料噴吹位置與流場物理意義,建立物理導向化學反應器網路(chemical reactor network, CRN)模型,並使用 ANSYS Chemkin-Pro 搭配 LTNGNH3 反應機構,分析 CH₄/H₂ 與 CH₄/NH₃ 於預混、L0 噴吹及不同噴吹距離(L60、L100、L150)下之燃燒與排放特性。
    模型驗證結果顯示,本研究所建立之 CRN 模型可反映一氧化碳(CO)、二氧化碳(CO₂)、一氧化氮(NO)、一氧化二氮(N₂O)與氮氧化物(NOx)隨燃料取代比例及噴吹位置改變之主要排放趨勢,可作為後續排放趨勢比較與反應路徑分析之基礎。反應路徑分析顯示,CH₄/H₂ 系統之 NO 主要受溫度場與 H/O/OH/HO₂ 自由基控制,延後 H₂ 噴吹位置可使 H₂ 反應區避開前段高溫 NO 生成區,進而降低高溫與自由基作用對 NO 生成之促進效果;CH₄/NH₃ 系統則主要受 fuel-N 轉化控制,隨 NH₃ 取代比例提高,NH₃→NH₂→NH→NO 主氧化路徑減弱,而 HNO、NNH、N₂O 與 N₂ 相關分支增強。
    經由燃料取代比例、熱損、噴吹管徑與噴吹位置之參數分析,本研究取得不同操作目標下之建議條件。對 CH₄/H₂ 系統而言,70% H₂ 搭配 L60 噴吹位置為本研究條件下兼具減碳與 NOx 抑制之代表性操作點;相較於相同取代比例之 L0 噴吹位置,NOx 由 45.59 ppm 降至 16.98 ppm,其減少量約為 L0 基準值的 0.63 倍,且 CO 維持於 5 ppm 以下。若以操作範圍表示,則建議採用 50–70% H₂ 搭配 L60–L100 噴吹位置,噴吹管徑可採用原始管徑 3.05 mm 或 10mm。
    對 CH₄/NH₃ 系統而言,若以綜合排放為目標,建議採用 20–30% NH₃ 搭配 L60 噴吹位置。其中 30% NH₃、L60 噴吹位置可使 NOx 相較 L0 噴吹位置之減少量約為 L0 基準值的 0.28 倍;雖然 CO 與 NH₃ slip 增加量分別為 L0 基準值的 8.71 倍與 0.26 倍,但仍較能兼顧 NOx 抑制、燃燒完整性與未燃氨排放。若僅以 NOx 抑制為主要目標,50% NH₃ 搭配 L150 噴吹位置可使 NOx 由 147.30 ppm 降至 1.78 ppm,約降至 L0 基準值的 0.012 倍,但 CO 由 40.69 ppm 增加至 2698.37 ppm,其增加量高達 L0 基準值的 65.32 倍,因此此條件應定位為 NOx 抑制優先操作,而非綜合低污染最佳條件。
    此外,NH₃ 噴吹管徑建議採用原始管徑 7.2 mm 或 10mm。熱損敏感度結果顯示,在建議操作範圍 20–30% NH₃ 搭配 L60 條件下,最高熱損設定會使 CO 由 37.34–158.41 ppm 增加至 64.13–299.88 ppm,約為原熱損條件下的 1.72–1.89 倍,因此不建議與最高熱損條件同時操作。整體而言,本研究所建立之物理導向 CRN 模型與分析方法,主要用於探討不同燃料導入方式下對排放趨勢與反應路徑變化之影響,並非用於取代完整計算流體力學(computational fluid dynamics, CFD)模擬或實驗量測之絕對濃度預測。該模型可作為工業燃燒爐導入 H₂ 或 NH₃ 前之初步操作篩選與反應路徑解析工具,並提供後續低碳與低污染燃燒設計之參考。

    Hydrogen (H₂) and ammonia (NH₃) are important carbon-free fuels for reducing fuel-side carbon emissions in industrial combustion systems. However, H₂ has high reactivity and may alter flame structure, radical distribution, and NO formation, whereas NH₃ has low reactivity and contains fuel-bound nitrogen, leading to complex pathways of NO, N₂O, and unburned NH₃. This study develops a physically guided chemical reactor network (CRN) model for a 100 kW industrial combustion furnace. The model incorporates furnace geometry, flame images, secondary-fuel lancing positions, jet penetration depth, flue-gas entrainment, residence time, and heat-loss distribution. ANSYS Chemkin-Pro with the LTNGNH3 reaction mechanism is used to analyze CH₄/H₂ and CH₄/NH₃ combustion under fuel premixing, L0 lancing, and delayed lancing distances. The results show that delayed H₂ lancing reduces the overlap between the H₂ reaction region and the upstream high-temperature NO formation zone. For CH₄/NH₃, delayed lancing changes fuel-N branching from the NH₂ → NH → NO pathway toward pathways involving HNO, NNH, N₂O, and N₂. The recommended condition for CH₄/H₂ is 70% H₂ with L60, while 20–30% NH₃ with L60 is recommended as an overall emission trade-off in CH₄/NH₃ combustion.

    摘要 I Chemical Reactor Network Modeling and Analysis of Low-Pollution Operating Conditions for Methane-Hydrogen and Methane-Ammonia Combustion in Industrial Combustion Furnaces IV 誌謝 IX 目錄 XI 表目錄 XV 圖目錄 XVII 第一章 前言 1 1-1 全球能源概況 1 1-2 全球燃燒爐技術發展與排放改善趨勢 7 1-3 能源轉化減碳技術 11 第二章文獻回顧與動機目的 15 2-1 甲烷、氫氣、氨氣火焰之基礎燃燒特性 15 2-2 旋流燃燒器之流場特性 20 2-2-1 非預混火焰 21 2-3 分級燃燒技術 23 2-3-1 分級燃燒原理與 NOx 抑制機制 24 2-3-2 燃料分級與空氣分級之噴吹效應 28 2-4 化學反應器網路(Chemical Reactor Network, CRN)於燃燒模擬之應用 30 2-4-1 化學反應器網路於燃燒模擬與反應路徑分析 31 2-4-2 CFD-CRN後處理映射與反應器參數建構 34 2-5研究動機與目的 36 第三章 實驗設備與分析方法 39 3-1燃料性質與操作參數 39 3-2工業燃燒爐之模擬參考依據 42 3-2-1實驗設備 42 3-2-2火焰圖片 46 3-2-3工業燃燒爐幾何構型參數 (距離、角度、管徑) 50 3-3 CRN模型與方法論介紹 52 3-3-1 燃料端預混燃燒模型 (Fuel Premix model) 53 3-3-2 二次燃料噴吹燃燒模型(Lancing model) 55 3-3-3 噴吹距離延長燃燒模型(Lancing distance model) 57 3-3-4 噴流穿透深度 (Penetration Depth) 關聯式 59 3-3-5 煙氣捲吸效應 (Entrainment Effect) 關聯式 61 3-4 參數設定依據 64 3-4-1停滯時間 65 3-4-2熱損 72 3-5 化學反應機構篩選及選用 74 第四章 結果與討論 80 4-1 CRN 基準模型驗證 80 4-1-1反應機構篩選 80 4-1-2 燃料端預混燃燒模型驗證 96 4-1-3 二次燃料噴吹燃燒模型驗證 101 4-1-4 噴吹距離延長(L60、L100、L150)燃燒模型驗證 107 4-2燃料端預混火焰(Fuel Premix Flame)之模擬探討 114 4-2-1 燃料端預混燃燒於溫度及自由基之影響性 114 4-2-2 燃料端預混燃燒之反應路徑分析 127 4-3 二次燃料噴吹燃燒模型(Lancing Model)之模擬探討 134 4-3-1 二次燃料噴吹燃燒(L0)於溫度及自由基之影響性 134 4-3-2 二次燃料噴吹燃燒(L0)之反應路徑分析 148 4-4 噴吹距離延長模型(Lancing Distance Model)之模擬探討 156 4-4-1 噴吹距離延長對溫度及自由基之影響性 156 4-4-2 噴吹距離延長之反應路徑分析 191 4-5 參數影響性之探討 216 4-5-1 燃料取代比之影響性 217 4-5-2 變更總熱釋率之影響性 222 4-5-3 變更管徑之影響性 227 4-5-4 變更噴吹位置之影響性 233 第五章 結論 243 參考文獻 246 附錄 253 附錄圖A 文獻回顧補充圖表 253 附錄圖B 模型建構與實驗參考補充資料 257 附錄表A 反應機構路徑 257

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