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研究生: 張鈞岳
Chang, Jun-Yun
論文名稱: 根據NCAP後撞測試規範行汽車座椅安全設計與模擬
A numerical approach to design a safer car seat based on NCAP whiplash test protocol
指導教授: 黃才烱
Huang, Tsai-Jeon
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 111
中文關鍵詞: 鞭甩傷害Biorid II後撞測試安全座椅機構設計Euro-NCAP
外文關鍵詞: Whiplash, Biorid II, Rear impact, Car safety design, Euro-NCAP
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  • 鞭甩傷害主要發生於低速後撞,此傷害致死率雖然不高,但在後撞事故發生傷害率頗高,臨床上潛伏期長,併發症多,本研究目的為校正一人偶有限元素模型,並用於設計驗證一機構以降低後撞時發生的傷害。
    本文一開始詳細介紹後撞發生流程,了解頸椎在後撞發生時的運動,簡單介紹脊椎的生理結構以及後撞中可能承受之傷害;第二章末節介紹碰撞測試的歷史並介紹Biorid II碰撞人偶。BioRID-II人偶常用於後撞測試,其特點在於脊柱,由24個獨立的椎骨結合扭力墊圈、衝擊吸收器及肌肉模擬彈簧使它更具生物擬真性;脊柱安裝在一個矽膠護套裡面,利用插銷與椎體連接。依據其特性設定Biorid II有限元素模型使之進入驗證區間。
    第四章開始機構設計,列出現有機構,了解座椅在後撞中防護的設計指標,參考先前研究之摩擦阻尼機構加以改良,摩擦阻尼具有啟動與消能之效果,將之裝置於座椅與滑車之間,輸入NCAP低中高加速度波形,測試其緩衝效果並找出適當之動、靜摩擦力值、正向力以及機構尺寸;設定完成後將Biorid-II裝置於座椅上,調整適當姿勢,依據歐洲新車評價系統(Euro-NCAP)後撞鞭甩測試流程,驗證機構保護效果。

    Whiplash injury is kind of injury that seldom causes to death, but usually occurs in rear impact accident. The main object of the study is to calibrate the dummy in finite element model and design a mechanism to lessen the injury during rear impact. Finally, using the calibrated model to test mechanism if it can protect passengers or not.
    In the beginning, there is introduction about what happened and how vertebral react during the rear impact. Then, briefly show the structure of vertebral and injury which may be caused during rear impact. In order to calibrate the dummy in finite element model, we research the Biorid II calibration test data Which used to compared with simulation result.

    After setting the dummy finite element model, we started to mechanic design .At first, we research some paper to realize how important the seat is, knowing some of main design objects and finally decide to use friction damper which is design by Wu and improve it more efficient to protect passengers . Then, we set the friction damper between seat and vehicle and put the dummy on the seat in right position. At last , based on Euro-NCAP whiplash test protocol to prove that the mechanism can protect passengers.

    摘要 I 誌謝 VIII 目錄 IX 表目錄 XII 圖目錄 XIII 第 1 章 緒論 1 1.1前言 1 1.2 研究目的與動機 4 1.3 文獻回顧 5 1.4 論文架構 8 第 2 章 研究背景 11 2.1後撞過程描述 11 2.1.1 爬升(Ramping) 12 2.1.2 鞭甩(Whiplash) 12 2.1.3 回彈(Rebounding) 13 2.1.4 脫位(Out of Position) 14 2.2 脊椎構造 15 2.2.1 脊椎 15 2.2.2頸部結構 17 2.3運動簡介 20 2.4頸椎鞭甩傷害 22 2.5傷害量化指標 26 2.6碰撞測試之方法 30 2.6.1大體試驗 30 2.6.2自願者測試 31 2.6.3動物測試 31 2.6.4碰撞人偶測試 32 第 3 章 Euro-NCAP鞭甩測試流程 34 3.1 Euro-NCAP由來 34 3.2評估方法 35 3.3評分系統 41 第 4 章 Biorid II 有限元素模型驗證 45 4.1 Biorid II簡介 45 4.1.1Biorid II發展 45 4.1.2 Biorid II人偶構造 46 4.2 Biorid II有限元素模型 53 4.3 人偶校正與驗證實驗 56 4.3.1驗證實驗 56 4.3.2人偶校正與模擬驗證 59 4.4 驗證結果 62 第 5 章 座椅機構設計 67 5.1 座椅在後撞中的重要性 67 5.1.1傾背角度與頭部間隙 67 5.1.2現有設計 69 5.2 摩擦式阻尼機構 75 5.2.1摩擦式阻尼簡介 75 5.2.2摩擦式阻尼機構設計 77 5.3摩擦阻尼機構模擬與改良 80 5.3.1拉伸試驗模擬 80 5.3.2模擬結果與改良 82 5.4傷害評估 87 5.4.1模擬說明 87 5.4.2 T1加速度 88 5.4.3頭部加速度 89 5.4.4 頭部回彈速度 91 5.4.5 NIC計算 92 5.4.6 Nkm計算 94 5.4.7 OC平板所受張力 96 5.4.8 OC平板所受剪力 97 5.5Euro-NCAP評分 100 第 6 章 結果與討論 104 6.1 結論 104 6.2 未來發展 106 參考資料 107

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