| 研究生: |
紀國翔 Chi, Guo-Xiang |
|---|---|
| 論文名稱: |
水冷式機車引擎冷卻水套之設計 The Cooling Jacket Design for a Water-Cooled Motorcycle Engine |
| 指導教授: |
張錦裕
Jang, Jiin-Yuh |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2016 |
| 畢業學年度: | 104 |
| 語文別: | 中文 |
| 論文頁數: | 90 |
| 中文關鍵詞: | 水冷引擎 、計算流體力學 、共軛熱傳 、流場可視化 |
| 外文關鍵詞: | Water-Cooled Engine, Computational Fluid Dynamics, Conjugated Heat Transfer, Flow Visualization |
| 相關次數: | 點閱:138 下載:0 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
水冷式引擎是以流體由內而外的方式進行降溫,為使引擎能維持在適當的工作溫度,水套之設計十分重要,當水套幾何設計不佳時,容易造成流體流動不順,使得引擎內部產生局部熱點,為改善局部熱點問題,藉由調整汽缸與汽缸頭間墊片之開口分布,影響水套流場進而改善引擎內局部熱點,使引擎溫度場均勻且在良好的工作溫度下運轉,提高引擎熱機效率,避免機件熱膨脹變形導致損壞。本文建立400cc四行程單缸水冷引擎之水套分析模型及引擎共軛熱傳模型兩種模型,透過數值模擬分析水套內之流場及引擎溫度場之分佈,探討流場特性與熱傳之關係。為驗證數值模擬之精確性,由機車開發商提供引擎運轉時之實際溫度,將實驗點與模擬進行比對後,發現最大誤差約為20%。
本文將探討5種汽缸與汽缸頭間墊片不同開口數及開口分佈,Case1為開發商之原始設計, Case2將原始設計之開口順時針移往引擎內熱點,針對熱點進行冷卻,Case3開3個口,Case4開4個口,Case5開8個口,由數值結果可知,隨著開口數增加,流量隨之增加3~22%,而平均熱傳係數卻是降低3~17%,以此說明水套散熱能力與流量無直接關係,而是與流動分佈相關。
此外,本文以3D列印之方式印製一只透明之引擎水套,且自行製作汽缸與汽缸頭間之墊片,建立一套實驗系統,觀察流體在水套內之實際流動,將所觀察之結果以照片方式呈現並與數值模擬所得流場進行交互比對。
Water-cooled engine is cooled from inside to outside by the fluid, so that the engine can be maintained at the proper operating temperature. If the design of the water jacket is poor, it will be easy to make the local hot spots in the engine. Therefore, the design of the water jacket is very important. In this paper, author establishes 3D numerical model that is a 400c.c four strokes single cylinder water-cooled motorcycle engine and uses CFD simulations in conjugate heat transfer between all parts of the engine and water jacket to show the temperature of the engine Besides, author makes a transparent water jacket model by 3D printing and rearranged the hole on the gasket and observes the actual flow flied.
[1] 趙以賢, 畢小平, 王普凱 and 劉西俠, "車用內燃機冷卻系的流動與傳熱仿真," 內燃機工程, Vol.24, No.4, pp.1-5, 2003
[2] Y. Deger, B. Simperl and L. P. Jimenez, "Coupled CFD-FE-Analysis for the Exhaust Manifold of a Diesel Engine," ABAQUS Users'Conference, pp.199-208, 2004
[3] E. Urip and S. L. Yang, "An Efficient IC Engine Conjugate Heat Transfer Calculation For Cooling System Design," SAE Technical Paper 2007-01-0147, 2007
[4] M. P. Kessler, A. S. Mendes, R. S. d. C. Ataídes, C. d. L. R. Siqueira, M. Kruger and C. Argachoy, "Numerical Analysis of Flow at Water Jacket of an Internal Combustion Engine," SAE Technical Paper 2007-01-2711, 2007
[5] A. Mulemane and R. Soman, "CFD Based Complete Engine Cooling Jacket Development and Analysis," SAE Technical Paper 2007-01-4129, pp.1-10, 2007
[6] 熊樹生, 周文華, 張朝山, 何文華, 陳理 and 程超, "發動機缸體冷卻液流動傳熱的三維CFD模擬," 浙江大學學報(工學版), Vol.41, No.7, pp.1191-1194, 2007
[7] M. Jafarabadi, H. Chamani, A. Malakizadi and S. A. Jazayeri, "A Fast Coupled Cfd-Thermal Analysis Of A Heavy Duty Diesel Engine Water Cooling System," 2008 ASME International Mechanical Engineering Congress and Exposition, pp.1-10, 2008
[8] S. Fontanesi and E. V. McAssey, "Experimental and Numerical Investigation of Conjugate Heat Transfer in a HSDI Diesel Engine Water Cooling Jacket," SAE Technical Paper 2009-01-0703, 2009
[9] 吳嘉晏, "氣冷及水冷式機車引擎之三維熱液動性能分析," 國立成功大學碩士論文, 指導教授:張錦裕, 2009
[10] F. Dong, Q. Fan, Y. Cai, S. Jiang, C. Guo, W. Norihiko and W.-T. Lee, "Numerical Simulation of Boiling Heat Transfer in Water Jacket of DI Engine," SAE Technical Paper 2010-01-0262, 2010
[11] 俞小莉, 武亞嬌, 黃瑞 and 韓松, "轎車發動機冷卻水套流動與傳熱CFD計算分析," 車用發動機, Vol.3, No.188, pp.50-55, 2010
[12] M. A. Hazrat, H. H. Masjuki, M. A. Kalam, I. A. Badruddin, R. Ramli and S. C. Pang, "Steady State Analysis Of Coolant Temperature Distribution In A Spark Ignition Engine Cooling Jacket," International Journal of Mechanical and Materials Engineering (IJMME), Vol.7, No.3, pp.243-250, 2012
[13] S. Fontanesi and M. Giacopini, "Multiphase CFD–CHT optimization of the cooling jacket and FEM analysis of the engine head of a V6 diesel engine," Applied Thermal Engineering, Vol.52, No.2, pp.293-303, 2013
[14] A. V. Paratwar and D. B. Hulwan, "Surface Temperature Prediction and Thermal Analysis of Cylinder Head in Diesel Engine," International Journal of Engineering Research and Applications (IJERA), Vol.3, No.4, pp.892-902, 2013
[15] D. Agarwal, A. Basu and M. R. Nandgaonkar, "Heat Transfer Analysis Of Medium Duty DI Diesel Engine," International Journal of Informative & Futuristic Research, Vol.2, No.10, pp.3627-3637, 2015
[16] S. Hua, R. Huang and P. Zhou, "Numerical Investigation Of Two-Phase Flow Characteristics Of Subcooled Boiling In IC Engine Cooling Passages Using A New 3d Two-Fluid Model," Applied Thermal Engineering, Vol.90, pp.648-663, 2015
[17] 林煒喆, "水冷式機車引擎之三維熱液動分析," 國立成功大學碩士論文, 指導教授:張錦裕, 2015
[18] A. N. Kolmogorov, "The local structure of turbulence in incompressible viscous fluid for very large Reynolds numbers," Dokl. Akad. Nauk. SSSR 30, pp.299-303, 1941
[19] B. E. Launder, A. Morse, W. Rodi and D. B. Spalding, "The Prediction of Free Shear Flows-A Comparison of the Performance of Six Turbulence Models," Proceedings of NASA Conference on Free Shear Flows, 1972
[20] B. E. Launder and D. B. Spalding, "The Numerical Computation of Turbulent Flows," Imperial College of Science and Technology, 1973
[21] H. Tennekes and J. L. Lumley, "A First Course in Turbulence," The MIT Press, 1972
[22] "LKF5水冷式引擎溫度量測報告," 光陽公司研究報告, 2014
[23] 吳明勳, "燃燒室設計與燃燒分析方法研究," 光陽公司研究報告, 2015
[24] B. Spalding and S. Patankar, " Numerical Heat Transfer and Fluid Flow," Taylor & Francis., 1980
校內:2018-07-01公開