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研究生: 李翊豪
Lee, Yi-Hao
論文名稱: 硫化與電鍍法製備銅鋅錫硫薄膜之研究
Fabrication of Cu2ZnSnS4 (CZTS) Thin Film via Sulfurization of Electrodeposited Precursors
指導教授: 黃聖杰
Hwang, Sheng-Jye
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 66
中文關鍵詞: 分層電鍍法銅鋅錫硫硫化熱處理
外文關鍵詞: Layer-by-layer Electrodeposition, Cu2ZnSnS4 (CZTS), Sulfurization
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  • 近年來太陽能電池之研究,許多是在尋找取代銅銦鎵硒的新材料,銅銦鎵硒有材料昂貴、製程具高危害性等缺點,因而銅鋅錫硫就成為取代銅銦鎵硒的好選擇。本研究使用非真空製程中的電鍍法來進行銅鋅錫硫薄膜的製備,此製程有設備簡單、無毒性等優點;並使用創新方法,改善傳統電鍍方式難以沉積鍍層的問題,得以成功使用分層電鍍法在鉬導電玻璃基板上沉積銅、鋅、錫前驅物,而所使用之電鍍液澄清、保鮮期長,實驗重現性良好,整體電鍍製程僅需數分鐘;隨後的硫化製程使用硫化氫氣體,在此環境下進行硫化熱處理,將銅鋅錫薄膜轉換為銅鋅錫硫相。
    製備出的薄膜使用能量分散光譜儀(EDS)分析其元素組成、掃描式電子顯微鏡(SEM)來觀測其表面型態、X光繞射儀(XRD)及拉曼光譜儀(Raman Spectroscopy)分析其晶體結構。經過上述儀器分析驗證,本研究已成功製備出銅鋅錫硫薄膜,並可藉由電鍍參數的改變來調整最終薄膜之元素組成。

    Nowadays, people try to find a substitute of Cu(In, Ga)Se2 (CIGS) on research of solar cells. Cu(In, Ga)Se2 (CIGS) has high cost and toxicity these two defects. Cu2ZnSnS4 (CZTS) thin films are one of the most promising materials for low-cost and low-toxicity thin-film solar cells since they consist of abundant materials. Therefore, Cu2ZnSnS4 (CZTS) has become a good candidate to substitute CIGS. This thesis used non-vacuum process to fabricate Cu2ZnSnS4 (CZTS) thin films. Innovative layer-by-layer electrodeposition method was done. The precursors (Cu/Zn/Sn stacked layers) were deposited by electrodeposited sequentially onto Mo-coated glass substrates. The electrodeposition bath was clear, durable. The process was repeatable and used just few minutes. The precursors were sulfurized by
    annealing in H2S gas atmosphere. The Cu2ZnSnS4 (CZTS) thin films were analyzed and verified by energy dispersive spectroscopy (EDS), scanning electron microscope (SEM), X-ray diffraction (XRD), and Raman spectroscopy. The atom composition ratio could be controlled by adjusted electrodeposition parameter.

    摘要 I Abstract II 誌謝 III 表目錄 VI 圖目錄 VII 第一章 緒論 1 1-1 前言 1 1-2 太陽能電池簡介 2 1-2-1 太陽能電池發電原理 2 1-2-2 矽晶太陽電池 6 1-2-3 非晶矽薄膜電池 8 1-2-4 III-V族太陽電池 9 1-2-5 Cu(In,Ga)Se2、CdTe與Cu2ZnSnS4薄膜太陽電池 11 1-2-6 染料敏化太陽電池 14 1-3 研究動機 16 1-4 論文架構 17 第二章 電鍍及銅鋅錫硫太陽電池基礎理論 18 2-1 文獻回顧 18 2-2 銅鋅錫硫(CZTS)常見製備方式 20 2-3 電鍍基本原理 21 2-3-1 定電位電解法(chronoamperometry) 22 2-3-2 定電流電解法(chronopotentiometry) 22 2-3-3 法拉第定律 23 2-3-4 電流效率 23 2-3-5 鍍層之成核與成長 23 2-3-6 光澤與平整性 24 2-3-7 電鍍膜厚計算 25 第三章 實驗方法與步驟 26 3-1 實驗材料 26 3-2 實驗設備 28 3-3 分析儀器 32 3-4 實驗流程 36 3-4-1鉬玻璃基板清洗 37 3-4-2 導電膠帶固定鉬玻璃基板 37 3-4-3 電鍍液配製 39 3-4-4 電鍍參數設定 44 3-4-5 分層電鍍銅、鋅、錫 44 3-4-6 硫化熱處理 45 3-4-7 薄膜特性分析 46 第四章 結果與討論 47 4-1 EDS分析結果 47 4-2 SEM分析結果 50 4-3 XRD分析結果 55 4-4 結果與討論 59 第五章 結論與未來展望 62 5-1 結論 62 5-2 未來展望 62 參考資料 63 索引 65

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