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研究生: 張文賢
Chang, Wen-hsien
論文名稱: 印刷電路板分層研究與設計改善方法
The study of PCB delamination and the design improvement methods
指導教授: 趙隆山
Chao, Long-shan
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系碩士在職專班
Department of Engineering Science (on the job class)
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 77
中文關鍵詞: 印刷電路板增層板分層佈局鑽孔密集度散熱通道
外文關鍵詞: drill hole density, layout, delamination, PCB, HDI, heat dissipation tunnel
相關次數: 點閱:68下載:6
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  • 隨著電子產品需求演變,印刷電路板產業技術已從以往低技術層次的單面板走向需高技術才能生產的增層板。由於台灣電路板為客制化產業,生產的產品會隨著圖形佈局、鑽孔或結構設計的變化而產生不同品質結果,而其中尤以分層造成的信賴性問題最受重視。

    本論文主要探討圖形佈局與設計項目對於電路板壓合後信賴性影響關係併進行改善研究。實驗上分為三個階段,首先了解鑽孔密集度、板厚度、板框圖形與通孔方式等設計因子與分層的關係,再嘗試以均勻電路板吸熱分佈與提供散熱通道方式進行改善,最後將可行的改善方法導入產品觀察實務上的效果。

    實驗結果發現內通孔的鑽孔密度對於電路板信賴性有明顯負面影響,增強電路板結構強度或設計散熱通道則有助於改善,此結果也在實際產品上獲得驗證。

    With the demand evolution of electronic products, the printed circuit board (PCB) industry technology has been improved from the previous low-tech single-sided board to the high-tech HDI one. Because Taiwan PCB industry is a customized one, the different layout, drill or stack design will have different production qualities, in which especially the reliability problems caused by delamination obtain the greatest attention.
    This work is primary to study the effects of PCB layout on delamination, from which the improved methods are brought up. The research is divided into three stages. In the first stage, the influences of drill hole density, board thickness, board frame pattern and drill hole type on delamination are investigated. In the second stage, two improved methods are proposed for the delamination problem, which are copper dots and through holes applied to the board. The former one is to make the heat transfer uniform over the board and the latter one is to enhance the heat transfer. The effects of these methods and their mixed scheme are analyzed in this stage. In the last stage, a feasible way is found from the results of the first two stages. This method is applied to a real PCB product and its effects are checked.
    From the experimental results, it can be found that the buried hole has the negative effect on the PCB reliability. Enhancing the structural strength of PCB or designing the proper heat dissipating tunnels is helpful to improve the reliability, which is verified by applying the modified method to a practical product.

    摘要 i Abstract ii 誌謝 iii 目錄 iv 表目錄 vi 圖目錄 vii 符號說明 ix 第一章 緒論 1 1-1 印刷電路板簡介 2 1-1-1 加工流程介紹 2 1-1-2 迴焊與波焊 4 1-1-3 無鉛製程與影響 5 1-1-4 印刷電路板材料 6 1-1-4-1 銅箔 7 1-1-4-2 膠片 7 1-1-4-3 銅箔基板 8 1-1-5 分層 9 1-2 IPC品質檢驗規範 10 1-3 研究動機與目的 11 1-4 文獻回顧 12 1-4-1 分層發生原理 12 1-4-2 分層與設計相關性 13 1-4-3 分層與材料性質相關性 14 1-4-4 分層與製程加工相關性 15 1-4-5 分層與溫溼度相關性 17 1-5 論文架構 17 第二章 實驗理論 19 2-1 高分子材料固化特性與外力反應 19 2-2 複合材料界面剪應力 21 2-3 材料破壞應力 22 第三章 實驗規劃、流程設計與實驗方法 24 3-1 實驗規劃 24 3-1-1 實驗因子與實驗板設計 25 3-1-1-1 實驗因子 25 3-1-1-2 實驗板設計 27 3-1-2 均勻熱分佈與散熱通道的設計方法 27 3-1-2-1 均勻熱分佈的設計 28 3-1-2-2 散熱通道的設計 28 3-1-2-3 均勻熱分佈與散熱通道的合併設計 28 3-1-3 電路板分層改善個案 29 3-1-3-1 改善前電路板 29 3-1-3-2 改善後電路板 29 3-2 實驗流程架構 29 3-3 實驗方法 30 3-3-1 實驗材料 30 3-3-2 實驗設備 30 3-3-3 量測設備 32 3-3-4 檢驗方法 33 第四章 實驗結果 35 4-1 錫爐溫度與材料熟化程度檢測 35 4-2 實驗因子與信賴性關係 35 4-3 均勻熱分佈設計與信賴性關係 36 4-4 散熱通道設計與信賴性關係 36 4-5 合併均勻熱分佈與散熱通道設計與信賴性關係 37 4-6 改善方法的比較 37 4-7 分層位置與切片 38 4-8 電路板分層改善個案結果 38 第五章 結果討論與建議 39 5-1 結果討論 39 5-2 建議 41 參考文獻 75

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