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研究生: 李怡威
Li, Yi-wei
論文名稱: 以熱平衡法預測鋼帶在連續退火線之預熱與加熱爐中的二維溫度分佈
Study on 2-D Strip Temperature in Preheating and Heating Parts of Continuous Annealing Line (CAL) Using Thermal Energy Balance Method
指導教授: 陳鐵城
Chen, Tei-chen
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 56
中文關鍵詞: 預熱區加熱區二維溫度分佈相變化連續退火線
外文關鍵詞: heating part, 2-D temperature distribution, continuous annealing line, preheating part, phase-change
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  • 連續退火線﹙Continuous Annealing Line,簡稱CAL﹚具有快速和高產能的優點,可大幅降低生產成本,提高產品競爭力。然而所生產的電磁鋼片在沖製剪裁以後會有翹曲的現象。這種現象與鋼帶殘留應力分布不均有關,推測其原因為鋼帶在通過爐輥時產生的彎曲應力以及鋼帶寬度方向不均勻溫度分佈所致。連續退火線內有許多工作區域,本論文研究的部份為預熱區與加熱區,主要是探討鋼帶二維溫度分佈,以及爐內邊界條件。本論文運用熱平衡法與數值計算,並考慮了材料相變化對鋼帶溫度可能造成的影響,求取鋼帶的二維溫度分佈及爐內邊界條件以利爾後進行鋼帶應力分析。模擬結果顯示,在預熱爐時鋼帶寬度方向溫度機無差異;而在加熱爐時,鋼帶中央的溫度高於兩側且溫度差異最大約為40℃,而在加熱爐出口則減少為25℃。

    The process of continuous annealing line (CAL) exhibits the advantage of high production rate. Therefore, the cost of production can be significantly reduced and the competition of production can be enhanced. However, the electromagnetic sheet shows the phenomenon of bowing after having cut into pieces. The phenomenon of strip bowing may relate to the non-uniform residual stress distribution of steel strip, which may be introduced by the bending stress as the strip passes through the rollers and non-uniform distribution of temperature and stress of the strip in width. The process of CAL consists of several zones. This study investigates the 2-D temperature distributions of the strip and environment within the preheating and heating furnace. To aid the strip stress analysis, this study investigates not only the 2-D temperature of steel strip but also the boundary conditions in preheating and heating part of CAL with thermal balance method and numerical calculation, and also considers the phase-change of material in higher temperature. According to the simulation results temperature of strip in width almost does not change, but in heating part, the temperature in central part of
    the strip is higher than two sides about 40℃ and 25℃ at exit.

    摘要 I Abstract II 誌謝 III 目錄 IV 表目錄 VI 圖目錄 VII 圖目錄 VII 符號說明 VIII 第一章 序論 1 1-1 前言 1 1-2 研究目的與動機 1 1-3 研究目標 2 1-4 本文成果 2 1-5 文獻回顧 2 1-6 本文架構 3 第二章 熱平衡模型建立 4 2-1 前言 4 2-2 連續退火線簡介 7 2-2-1 連續退火線發展概況 7 2-2-2 連續退火線生產概況 7 2-3 熱傳遞學 8 2-3-1 熱傳遞理論 8 2-3-2 熱傳導 8 2-3-2-1 熱傳導概述 8 2-3-2-2 接觸熱阻 9 2-3-3 熱對流 10 2-3-4 熱幅射 11 2-4 模擬對象 12 2-5 熱平衡模型的建立 13 2-5-1 模擬模型的建立 13 2-5-2 熱平衡 15 2-5-2-1 概述 15 2-5-2-2 熱平衡法﹙熱力學第零定律﹚ 16 2-5-2-3 多系統間之平衡 17 2-5-2-4 連續退火線內的熱平衡 19 2-6 相變化 26 2-7 鋼帶寬度方向溫度模擬 28 第三章 模擬結果 31 3-1 邊界條件 31 3-2 預熱區 31 3-2-1 鋼帶長度方向溫度 31 3-2-2 鋼帶寬度方向溫度 35 3-3 加熱區 37 3-3-1 鋼帶長度方向溫度 37 3-3-2 鋼帶寬度方向溫度 46 3-4 熱對流係數 49 第四章 結論與未來工作 52 4-1 結論 52 4-2 未來工作 53 參考文獻 54 自述 56

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